OCSiAl
Private | |
Industry | Materials, Nanotechnology |
Founded | 2009 |
Headquarters | Luxembourg |
Number of locations |
Novosibirsk, Russia Moscow, Russia Seoul, South Korea Columbus, Ohio, USA Hong Kong, China Shenzhen, China Mumbai, India[1] |
Key people | Yuri Koropachinsky, Oleg Kirillov, Mikhail Predtechensky, Yuri Zelvensky |
Products | SWCNT and SWCNT-based industrial modifiers |
Brands | TUBALL, TUBALL MATRIX |
Website |
www |
OCSiAl is an international nanotechnology company conducting its operations worldwide. The OCSiAl headquarter is located in Luxembourg, with offices in the US, Russia, China, Hong Kong, South Korea and India,[2] with a team of over 250 employees in total.[3]
Technology
The synthesis technology used by OCSiAl for single wall carbon nanotubes (SWCNT) is based on research by one of the company’s founders, Mikhail Predtechensky, OCSiAl’s Chief Technology Officer and a member of the Russian Academy of Sciences.[4] The technology is notable for producing SWCNT in tonnes to enable low enough pricing for industrial applications to become economically feasible.[4]
The company’s initial synthesis facility, named Graphetron 1.0, was built at the company’s scientific and prototyping center in Akademgorodok, Novosibirsk.[5] In 2014 output was estimated at 1 tonne, with a capacity of 10 tonnes.[6] In 2017 OCSiAl noted plans to reach 60 tonnes[7] of production capacity by commissioning a second facility for nanotube synthesis, known as Graphetron 50.[8]
History
In December 2014 Frost & Sullivan recognized the OCSiAl Group with its 2014 North American Award for Technology Innovation for OCSiAl’s TUBALL SWCNT products.[9] The award was given for the high purity and large-scale production capability of TUBALL products, which has significantly increased the commercialization potential of single wall carbon nanotube products.[10]
In 2015, the National Nanotechnology Initiative (NNI), a United States government program to accelerate nanotechnology commercialization, recognized OCSiAl for expanding its matching grant program (iNanoComm) for exploratory research with SWCNT.[11]
In September 2016, OCSiAl registered its core product TUBALL through the EU’s Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) regulation under the number 01-2120130006-75-0000.[12] As of November 2016 OCSiAl is the only company with the license toproduce and commercialize up to 10 tonnes of nanotubes in Europe annually.[13]
Products
The company’s core product is TUBALL, a material containing 80% or more of high-quality single wall carbon nanotubes that can be used as a universal additive for a wide range of materials.[7] The key advantage of single wall nanotubes centers around the very low loadings, starting at 0.01%, that are sufficient for achieving uniform and permanent conductivity while also reinforcing mechanical properties.[14] The very low loadings made possible by SWCNT provide the ability to maintain the original color and minimally impact secondary properties of most materials.[14]
OCSiAl has also developed nanotube-based concentrates that simplify SWCNT use in various materials.[15] In 2015 the company opened a research facility focused on SWCNT applications for batteries, elastomers, paints and coatings, thermoplastic, and thermoset materials.[16]
Applications
Elastomer applications
TUBALL-based masterbatches use rubber polymers, fillers and oil plasticizers as nanotube carriers, allowing performance improvements with minimal changes to the composition of a rubber compound.[17] In October 2016 LANXESS and OCSiAl announced new SWCNT products targeting reinforced and conductive latex rubbers.[18]
Energy storage applications
TUBALL nanotubes bring performance improvements to Li-ion and lead–acid batteries, and to supercapacitors and fuel cells.[19] In these applications SWCNT has the potential to replace carbon black and other carbon-based additives, with a study by Aleees demonstrating 10% higher volumetric energy density and decreasing cathode thickness by 18% in 10 Ah pouch cells.[20] In another study by Aleees, SWCNT-coated foils showed an increase in energy delivered to cells by 0-252%, depending on the discharge rate. In trials of lead-acid batteries 0.001% of SWCNT in the electrode paste increased cycle life and rate capability five-fold.[21]
Paints & coatings applications
TUBALL nanotubes provide conductivity to colored and transparent coatings with minimal impact on color or transparency, while maintaining or increasing mechanical properties.[22] Conductivity may be employed for ESD-control properties or electrostatic painting methods.[23]
Resins & composites applications
In November 2016 OCSiAl announced an agreement with BÜFA Composite Systems in Europe to provide TUBALL nanotubes and TUBALL MATRIX nanotube concentrates for BÜFA-developed resin formulations.[24] The companies noted that using SWCNT in composites provides a conductive and reinforcing network at low loadings, enabling conductive parts to retain color and improve mechanical strength.
References
- ↑ "OCSiAl". Retrieved 30 March 2017.
- ↑ "A huge future for tiny tubes". www.specchemonline.com. Retrieved 2017-03-30.
- ↑ "OCSiAl". ocsial.com. Retrieved 2017-03-30.
- 1 2 "Low-cost scalable production and applications of single-walled carbon nanotubes « SF Bay Area Nanotechnology Council". sites.ieee.org. Retrieved 2017-03-30.
- ↑ http://www.packagingeurope.com/Packaging-Europe-News/70495/The-Affordable-Nanotech-Revolution.html
- ↑ "OCSiAl launches carbon nanotube modifier product line: CompositesWorld". Retrieved 30 March 2017.
- 1 2 https://www.nanotechmag.com/high-yield-technology-synthesis-high-purity-tuball-single-wall-carbon-nanotubes-nano-tech-2017-japan/
- ↑ "The World of European Packaging". Retrieved 30 March 2017.
- ↑ https://ww2.frost.com/news/press-releases/ocsial-group-receives-frost-sullivan-technology-innovation-award-its-game-changing-carbon-nanotube-production-process
- ↑ "OCSiAl Group Receives Frost & Sullivan Technology Innovation Award". Retrieved 30 March 2017.
- ↑ "New Initiatives to Accelerate the Commercialization of Nanotechnology". 20 May 2015. Retrieved 30 March 2017.
- ↑ "Envigo collaboration with OCSiAl and InterTek results in single wall carbon nanotubes completing REACH registration for the first time ever - Envigo". Retrieved 30 March 2017.
- ↑ "Single-wall carbon nanotubes complete REACH registration: CompositesWorld". Retrieved 30 March 2017.
- 1 2 "A huge future for tiny tubes". Retrieved 30 March 2017.
- ↑ "Compounding World Oct 16". Retrieved 30 March 2017.
- ↑ "SWCNTs: Revolutionary additives". 13 January 2017. Retrieved 30 March 2017.
- ↑ "SWCNTs: Revolutionary additives". 13 January 2017. Retrieved 30 March 2017.
- ↑ "CNT-based Conductive Additives - LANXESS & OCSiAl at K 2016". Retrieved 30 March 2017.
- ↑ http://www.batteriesinternational.com/carbon-nanotubes-create-spectacular-improvement-in-lead-acid-batteries/
- ↑ http://www.ees-magazine.com/a-step-forward-in-the-evolution-of-battery-energy-density/
- ↑ "SWCNT vs MWCNT and Nanofibers. Applications in Lithium-Ion Batteries and Transparent Conductive Films (PDF Download Available)". Retrieved 30 March 2017.
- ↑ "OCSiAl Moves Beyond Regular Conductivity in Coatings with Single Wall Carbon Nanotubes". Retrieved 30 March 2017.
- ↑ "Single Wall Carbon Nanotubes Looks Promising for Global Coating Industry". Retrieved 30 March 2017.
- ↑ "BÜFA & OCSiAl Sign MoU for Nanotube-based Modifiers". Retrieved 30 March 2017.