Lab-on-a-chip

A lab-on-a-chip (LOC) is a device that integrates one or several laboratory functions on a single integrated circuit (commonly called a "chip") of only millimeters to a few square centimeters to achieve automation and high-throughput screening.[1] LOCs can handle extremely small fluid volumes down to less than pico liters. Lab-on-a-chip devices are a subset of micro-electro-mechanical systems (MEMS) devices and sometimes called "micro total analysis systems" (µTAS). LOCs may use microfluidics, the physics, manipulation and study of minute amounts of fluids. However, strictly regarded "lab-on-a-chip" indicates generally the scaling of single or multiple lab processes down to chip-format, whereas "µTAS" is dedicated to the integration of the total sequence of lab processes to perform chemical analysis. The term "lab-on-a-chip" was introduced when it turned out that µTAS technologies were applicable for more than only analysis purposes.

History

Microelectromechanical systems chip, sometimes called "lab on a chip"

After the invention of microtechnology (~1954) for realizing integrated semiconductor structures for microelectronic chips, these lithography-based technologies were soon applied in pressure sensor manufacturing (1966) as well. Due to further development of these usually CMOS-compatibility limited processes, a tool box became available to create micrometre or sub-micrometre sized mechanical structures in silicon wafers as well: the Micro Electro Mechanical Systems (MEMS) era had started.

Next to pressure sensors, airbag sensors and other mechanically movable structures, fluid handling devices were developed. Examples are: channels (capillary connections), mixers, valves, pumps and dosing devices. The first LOC analysis system was a gas chromatograph, developed in 1979 by S.C. Terry – Stanford University.[2][3] However, only at the end of the 1980s, and beginning of the 1990s, the LOC research started to seriously grow as a few research groups in Europe developed micropumps, flowsensors and the concepts for integrated fluid treatments for analysis systems.[4] These µTAS concepts demonstrated that integration of pre-treatment steps, usually done at lab-scale, could extend the simple sensor functionality towards a complete laboratory analysis, including additional cleaning and separation steps.

A big boost in research and commercial interest came in the mid 1990s, when µTAS technologies turned out to provide interesting tooling for genomics applications, like capillary electrophoresis and DNA microarrays. A big boost in research support also came from the military, especially from DARPA (Defense Advanced Research Projects Agency), for their interest in portable bio/chemical warfare agent detection systems. The added value was not only limited to integration of lab processes for analysis but also the characteristic possibilities of individual components and the application to other, non-analysis, lab processes. Hence the term "Lab-on-a-Chip" was introduced.

Although the application of LOCs is still novel and modest, a growing interest of companies and applied research groups is observed in different fields such as analysis (e.g. chemical analysis, environmental monitoring, medical diagnostics and cellomics) but also in synthetic chemistry (e.g. rapid screening and microreactors for pharmaceutics). Besides further application developments, research in LOC systems is expected to extend towards downscaling of fluid handling structures as well, by using nanotechnology. Sub-micrometre and nano-sized channels, DNA labyrinths, single cell detection and analysis,[5] and nano-sensors, might become feasible, allowing new ways of interaction with biological species and large molecules. Many books have been written that cover various aspects of these devices, including the fluid transport,[6][7][8] system properties,[9] sensing techniques,[10] and bioanalytical applications.[11][12]

Chip materials and fabrication technologies

The basis for most LOC fabrication processes is photolithography. Initially most processes were in silicon, as these well-developed technologies were directly derived from semiconductor fabrication. Because of demands for e.g. specific optical characteristics, bio- or chemical compatibility, lower production costs and faster prototyping, new processes have been developed such as glass, ceramics and metal etching, deposition and bonding, polydimethylsiloxane (PDMS) processing (e.g., soft lithography), OSTE polymers (OSTEmer) processing, thick-film- and stereolithography as well as fast replication methods via electroplating, injection molding and embossing. The demand for cheap and easy LOC prototyping resulted in a simple methodology for the fabrication of PDMS microfluidic devices: ESCARGOT (Embedded SCAffold RemovinG Open Technology).[13] This technique allows for the creation of microfluidic channels, in a single block of PDMS, via a dissolvable scaffold (made by e.g. 3D printing).[14] Furthermore, the LOC field more and more exceeds the borders between lithography-based microsystem technology, nanotechnology and precision engineering.

Advantages

LOCs may provide advantages, which are specific to their application. Typical advantages[10] are:

Disadvantages

Some of the disadvantages of LOCs are:

Global health

Lab-on-a-chip technology may soon become an important part of efforts to improve global health,[17] particularly through the development of point-of-care testing devices.[18] In countries with few healthcare resources, infectious diseases that would be treatable in a developed nation are often deadly. In some cases, poor healthcare clinics have the drugs to treat a certain illness but lack the diagnostic tools to identify patients who should receive the drugs. Many researchers believe that LOC technology may be the key to powerful new diagnostic instruments. The goal of these researchers is to create microfluidic chips that will allow healthcare providers in poorly equipped clinics to perform diagnostic tests such as immunoassays and nucleic acid assays with no laboratory support.

Global challenges

For the chips to be used in areas with limited resources, many challenges must be overcome. In developed nations, the most highly valued traits for diagnostic tools include speed, sensitivity, and specificity; but in countries where the healthcare infrastructure is less well developed, attributes such as ease of use and shelf life must also be considered. The reagents that come with the chip, for example, must be designed so that they remain effective for months even if the chip is not kept in a climate-controlled environment. Chip designers must also keep cost, scalability, and recyclability in mind as they choose what materials and fabrication techniques to use.

Examples of global LOC application

One active area of LOC research involves ways to diagnose and manage HIV infections. Around 40 million people are infected with HIV in the world today, yet only 1.3 million of these people receive anti-retroviral treatment. Around 90% of people with HIV have never been tested for the disease. Measuring the number of CD4+ T lymphocytes in a person’s blood is an accurate way to determine if a person has HIV and to track the progress of an HIV infection. At the moment, flow cytometry is the gold standard for obtaining CD4 counts, but flow cytometry is a complicated technique that is not available in most developing areas because it requires trained technicians and expensive equipment. Recently such a cytometer was developed for just $5.[19] Another active area of LOC research is for controlled separation and mixing. In such devices it is possible to quickly diagnose and potentially treat diseases. As mentioned above, a big motivation for development of these is that they can potentially be manufactured at very low cost.[15]

Plant sciences

Lab-on-a-chip devices could be used to characterize pollen tube guidance in Arabidopsis thaliana. Specifically, plant on a chip is a miniaturized device in which pollen tissues and ovules could be incubated for plant sciences studies.[20]

See also

References

  1. Volpatti, L. R.; Yetisen, A. K. (Jul 2014). "Commercialization of microfluidic devices". Trends in Biotechnology. 32 (7): 347–350. doi:10.1016/j.tibtech.2014.04.010.
  2. James B. Angell; Stephen C. Terry; Phillip W. Barth (April 1983). "Silicon Micromechanical Devices". Scientific American. 248 (4): 44–55. doi:10.1038/scientificamerican0483-44.
  3. S.C.Terry, J.H.Jerman and J.B.Angell:A Gas Chromatographic Air Analyzer Fabricated on a Silicon Wafer,IEEE Trans.Electron Devices,ED-26,12(1979)1880–1886.
  4. A.Manz, N.Graber and H.M.Widmer:Miniaturized total Chemical Analysis systems:A Novel Concept for Chemical Sensing,Sensors and Actuators,B 1 (1990)244–248.
  5. Venkat Chokkalingam, Jurjen Tel, Florian Wimmers, Xin Liu, Sergey Semenov, Julian Thiele, Carl G. Figdor, Wilhelm T.S. Huck, Probing cellular heterogeneity in cytokine-secreting immune cells using droplet-based microfluidics, Lab on a Chip, 13, 4740-4744, 2013, doi:10.1039/C3LC50945A http://pubs.rsc.org/en/content/articlelanding/2013/lc/c3lc50945a#!divAbstract
  6. Kirby, B.J. (2010). Micro- and Nanoscale Fluid Mechanics: Transport in Microfluidic Devices. Cambridge University Press. ISBN 978-0-521-11903-0.
  7. Bruus, H. (2007). Theoretical Microfluidics.
  8. Karniadakis, G.M., Beskok, A., Aluru, N. (2005). Microflows and Nanoflows. Springer Verlag.
  9. Tabeling, P. Introduction to Microfluidic.
  10. 1 2 Ghallab, Y.; Badawy, W. (2004-01-01). "Sensing methods for dielectrophoresis phenomenon: from bulky instruments to lab-on-a-chip". IEEE Circuits and Systems Magazine. 4 (3): 5–15. ISSN 1531-636X. doi:10.1109/MCAS.2004.1337805.
  11. Berthier, J.; Silberzan, P. Microfluidics for Biotechnology.
  12. Gomez, F.A. Biological Applications of Microfluidics.
  13. Saggiomo, V.; Velders, H. A. (Jul 2015). "Simple 3D Printed Scaffold-Removal Method for the Fabrication of Intricate Microfluidic Devices". Advanced Science. 2 (8): X. doi:10.1002/advs.201500125.
  14. Simple fabrication of complex microfluidic devices - YouTube
  15. 1 2 Ryan S. Pawell, David W. Inglis, Tracie J. Barber, and Robert A. Taylor, Manufacturing and wetting low-cost microfluidic cell separation devices, Biomicrofluidics 7, 056501 (2013); doi:10.1063/1.4821315
  16. "Automating microfluidic part verification". Microfluidics and Nanofluidics. 18: 657–665. doi:10.1007/s10404-014-1464-1.
  17. Paul Yager; Thayne Edwards; Elain Fu; Kristen Helton; Kjell Nelson; Milton R. Tam; Bernhard H. Weigl (July 2006). "Microfluidic diagnostic technologies for global public health". Nature. 442 (7101): 412–418. PMID 16871209. doi:10.1038/nature05064.
  18. Yetisen A. K. (2013). "Paper-based microfluidic point-of-care diagnostic devices". Lab on a Chip. 13 (12): 2210–2251. doi:10.1039/C3LC50169H.
  19. Ozcan, Aydogan. "Diagnosis in the palm of your hand". Multimedia::Cytometer. The Daily Bruin. Retrieved 26 January 2015.
  20. AK Yetisen; L Jiang; J R Cooper; Y Qin; R Palanivelu; Y Zohar (May 2011). "A microsystem-based assay for studying pollen tube guidance in plant reproduction.". J. Micromech. Microeng. 25.

Further reading

Journals

Books

Major research labs

in Europe

in Asia

in Americas

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