Zirconium dioxide

"Zirconia" redirects here. For the mineral, see Zircon.
Zirconium dioxide
Names
IUPAC names
Zirconium dioxide
Zirconium(IV) oxide
Other names
Zirconia
Baddeleyite
Identifiers
1314-23-4 N
Properties
ZrO
2
Molar mass 123.218 g/mol
Appearance white powder
Density 5.68 g/cm3
Melting point 2,715 °C (4,919 °F; 2,988 K)
Boiling point 4,300 °C (7,770 °F; 4,570 K)
negligible
Solubility soluble in HF, and hot H2SO4
2.13
Thermochemistry
50.3 J K−1 mol−1
–1080 kJ/mol
Hazards
Safety data sheet MSDS
Flash point Non-flammable
Lethal dose or concentration (LD, LC):
> 8.8 g/kg (oral, rat)
Related compounds
Other anions
 Zirconium disulfide
Other cations
 Titanium dioxide
Hafnium dioxide
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
YesY verify (what is YesYN ?)
Infobox references
Bearing balls

Zirconium dioxide (ZrO
2), sometimes known as zirconia (not to be confused with zircon), is a white crystalline oxide of zirconium. Its most naturally occurring form, with a monoclinic crystalline structure, is the mineral baddeleyite. A dopant stabilized cubic structured zirconia, cubic zirconia, is synthesized in various colours for use as a gemstone and a diamond simulant.

Production, chemical properties, occurrence

Zirconia is produced by calcining zirconium compounds, exploiting its high thermal stability.[1]

Structure

Three phases are known: monoclinic <1,170 °C, tetragonal 1,170–2,370 °C, and cubic >2,370 °C.[2] The trend is for higher symmetry at higher temperatures, as is usually the case. A few percentage of the oxides of calcium or yttrium stabilize the cubic phase.[1] The very rare mineral tazheranite (Zr,Ti,Ca)O2 is cubic. Unlike TiO2, which features six-coordinate Ti in all phases, monoclinic zirconia consists of seven-coordinate zirconium centres. This difference is attributed to the larger size of Zr atom relative to the Ti atom.[3]

Chemical reactions

Zirconia is chemically unreactive. It is slowly attacked by concentrated hydrofluoric acid and sulfuric acid. When heated with carbon, it converts to zirconium carbide. When heated with carbon in the presence of chlorine, it converts to zirconium tetrachloride. This conversion is the basis for the purification of zirconium metal and is analogous to the Kroll process.

Engineering properties

Zirconium dioxide is one of the most studied ceramic materials. ZrO2 adopts a monoclinic crystal structure at room temperature and transitions to tetragonal and cubic at higher temperatures. The volume expansion caused by the cubic to tetragonal to monoclinic transformation induces large stresses, and these stresses cause ZrO2 to crack upon cooling from high temperatures.[4] When the zirconia is blended with some other oxides, the tetragonal and/or cubic phases are stabilized. Effective dopants include magnesium oxide (MgO), yttrium oxide (Y2O3, yttria), calcium oxide (CaO), and cerium(III) oxide (Ce2O3).[5]

Zirconia is often more useful in its phase 'stabilized' state. Upon heating, zirconia undergoes disruptive phase changes. By adding small percentages of yttria, these phase changes are eliminated, and the resulting material has superior thermal, mechanical, and electrical properties. In some cases, the tetragonal phase can be metastable. If sufficient quantities of the metastable tetragonal phase is present, then an applied stress, magnified by the stress concentration at a crack tip, can cause the tetragonal phase to convert to monoclinic, with the associated volume expansion. This phase transformation can then put the crack into compression, retarding its growth, and enhancing the fracture toughness. This mechanism is known as transformation toughening, and significantly extends the reliability and lifetime of products made with stabilized zirconia. [5][6]

The ZrO2 band gap is dependent on the phase (cubic, tetragonal, monoclinic, or amorphous) and preparation methods, with typical estimates from 5–7 eV (0.80–1.12 aJ).[7]

A special case of zirconia is that of tetragonal zirconia polycrystal, or TZP, which is indicative of polycrystalline zirconia composed of only the metastable tetragonal phase.

Uses

The main use of zirconia is in the production of ceramics,[8][9] with other uses including as a protective coating on particles of titanium dioxide pigments,[1] as a refractory material, in insulation, abrasives and enamels. Stabilized zirconia is used in oxygen sensors and fuel cell membranes because it has the ability to allow oxygen ions to move freely through the crystal structure at high temperatures. This high ionic conductivity (and a low electronic conductivity) makes it one of the most useful electroceramics.[1] Zirconium dioxide is also used as the solid electrolyte in electrochromic devices.

Zirconia is a precursor to the electroceramic lead zirconate titanate (PZT), which is a high-K dielectric, which is found in myriad components.

Niche uses

The very low thermal conductivity of cubic phase of zirconia also has led to its use as a thermal barrier coating, or TBC, in jet and diesel engines to allow operation at higher temperatures. Thermodynamically, the higher the operation temperature of an engine, the greater the possible efficiency. Another low thermal conductivity use is a ceramic fiber insulation for crystal growth furnaces, fuel cell stack insulation and infrared heating systems.

This material is also used in dentistry in the manufacture of 1) subframes for the construction of dental restorations such as crowns and bridges, which are then veneered with a conventional feldspathic porcelain for aesthetic reasons, or of 2) strong, extremely durable dental prostheses constructed entirely from monolithic zirconia, with limited but constantly improving aesthetics.[10]

Zirconia is used to make ceramic knives. Because of its hardness, Zirconia based cutlery stays sharp longer than a stainless steel equivalent.[11]

Due to its infusibility and brilliant luminosity when incandescent, it was used as an ingredient of sticks for limelight.

Zirconia has been proposed to electrolyze carbon monoxide and oxygen from the atmosphere of Mars to provide both fuel and oxidizer that could be used as a store of chemical energy for use with surface transportation on Mars. Carbon monoxide/oxygen engines have been suggested for early surface transportation use as both carbon monoxide and oxygen can be straightforwardly produced by Zirconia electrolysis without requiring use of any of the Martian water resources to obtain Hydrogen, which would be needed for the production of methane or any hydrogen-based fuels.[12]

Zirconia is also a potential high-k dielectric material with potential applications as an insulator in transistors.

Zirconia is also employed in the deposition of optical coatings; it is a high-index material usable from the near-UV to the mid-IR, due to its low absorption in this spectral region. In such applications, it is typically deposited by PVD.[13]

Diamond simulant

Main article: Cubic zirconia
Brilliant-cut cubic zirconia

Single crystals of the cubic phase of zirconia are commonly used as diamond simulant in jewellery. Like diamond, cubic zirconia has a cubic crystal structure and a high index of refraction. Visually discerning a good quality cubic zirconia gem from a diamond is difficult, and most jewellers will have a thermal conductivity tester to identify cubic zirconia by its low thermal conductivity (diamond is a very good thermal conductor). This state of zirconia is commonly called cubic zirconia, CZ, or zircon by jewellers, but the last name is not chemically accurate. Zircon is actually the mineral name for naturally occurring zirconium silicate (ZrSiO4).

See also

References

  1. 1 2 3 4 Ralph Nielsen "Zirconium and Zirconium Compounds" in Ullmann's Encyclopedia of Industrial Chemistry, 2005, Wiley-VCH, Weinheim. doi:10.1002/14356007.a28_543
  2. ↑ R. Stevens, 1986. Introduction to Zirconia. Magnesium Elektron Publication No 113
  3. ↑ Greenwood, N. N.; & Earnshaw, A. (1997). Chemistry of the Elements (2nd Edn.), Oxford:Butterworth-Heinemann. ISBN 0-7506-3365-4.
  4. ↑ Platt, P.; Frankel, P.; Gass, M.; Howells, R.; Preuss, M. (November 2014). "Finite element analysis of the tetragonal to monoclinic phase transformation during oxidation of zirconium alloys". Journal of Nuclear Materials 454 (1-3): 290–297. doi:10.1016/j.jnucmat.2014.08.020.
  5. 1 2 Evans, A.G., Cannon, R.M. (1986). "Toughening of brittle solids by martensitic transformations". Acta Met. 34: 761. doi:10.1016/0001-6160(86)90052-0.
  6. ↑ Porter, D.L., Evans, A.G., Heuer, A.H. (1979). "Transformation toughening in PSZ". Acta Met. 27: 1649. doi:10.1016/0001-6160(79)90046-4.
  7. ↑ Chang, Jane P.; You-Sheng Lin; Karen Chu (2001). "Rapid thermal chemical vapor deposition of zirconium oxide for metal-oxide-semiconductor field effect transistor application". Journal of Vacuum Science and Technology B 19 (5…): 1782–1787. doi:10.1116/1.1396639.
  8. ↑
  9. ↑ http://minerals.usgs.gov/minerals/pubs/commodity/zirconium/
  10. ↑ Papaspyridakos, Panos; Kunal Lal (2008). "Complete arch implant rehabilitation using subtractive rapid prototyping and porcelain fused to zirconia prosthesis: A clinical report". The Journal of Prosthetic Dentistry 100 (3): 165–172. doi:10.1016/S0022-3913(08)00110-8. PMID 18762028.
  11. ↑ http://kyoceraadvancedceramics.com/ceramic-advantage/kyocera-advantage-1
  12. ↑ Landis (2001). "Mars Rocket Vehicle Using In Situ Propellants". Journal of Spacecraft and Rockets 38 (5): 730–35. doi:10.2514/2.3739.
  13. ↑ http://materion.com/ResourceCenter/ProductData/InorganicChemicals/Oxides/BrochuresAndDataSheets/ZirconiumOxideZr02.aspx

Further reading

External links

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