SDI (engine)

The SDI engine is a design of naturally aspirated (NA) direct injection diesel engine developed and produced by Volkswagen Group for use in cars and vans, along with marine engine (Volkswagen Marine)[1][2] and Volkswagen Industrial Motor[3] applications.

The SDI brand name (derived from "Suction Diesel Injection" or "Suction Diesel Direct Injection", the latter a translation of the German: Saugdiesel Direkt Einspritzung)[4][5][6] was adopted in order to differentiate between earlier and less efficient indirect injection engines, called SD[4] or "Suction Diesel", which were also produced by Volkswagen Group.

SDI engines are only produced in inline or straight engine configurations; and as they originate from a German manufacture, are designated as either R4 or R5, taken from the German: Reihenmotor. They are available in various displacements (from 1.7 to 2.5 litres), in inline-four (R4 or I4) and inline-five (R5 or I5), in various states of tune, depending on intended application.

The SDI engine is generally utilised in applications where reliability and fuel economy are of primary concern. These engines lack any type of forced induction, hence the use of 'suction' in the title, and as such, their power output is lower when compared with a similar displacement turbocharged engine. For example, the 2.0 SDI engine fitted to the Volkswagen Golf Mk5 has a peak power output of 55 kilowatts (75 PS; 74 bhp); whereas the same engine in Turbocharged Direct Injection (TDI) form is rated at 103 kilowatts (140 PS; 138 bhp) or 125 kilowatts (170 PS; 168 bhp), depending on specification.

SDI engines and applications

SDI engines: specifications, performance and applications[7][8]
modeldesignation
or ID code(s)		engine
displacement		peak power
at rpm (Directive 80/1269/EEC)		max. torque
at rpm		notable
design features		notes & application(s)
automotive engines
1.7 SDIAHB, AHG, AKU, AKW1,716 cubic centimetres (104.7 cu in)44 kW (60 PS; 59 bhp) @ 4,200115 N·m (85 lbf·ft)
@ 2,200		Bosch VP37 (German: VerteilerPumpe) electronic distributor injection pumpVolkswagen Lupo, SEAT Arosa, Volkswagen Polo (some markets), Volkswagen Caddy Typ 9K
1.9 SDIASY, AEY, AGD1,896 cubic centimetres (115.7 cu in)47 kW (64 PS; 63 bhp) @ 4,200125 N·m (92 lbf·ft)
@ 1,600-2,800		Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Polo Mk3, Volkswagen Polo Classic, Volkswagen Golf Mk3, Volkswagen Caddy Typ 9U/9K, SEAT Inca, Škoda Octavia (Mk1), Škoda Fabia, Volkswagen Bora (some markets)
1.9 SDIAGP, AQM1,896 cubic centimetres (115.7 cu in)50 kW (68 PS; 67 bhp) @ 4,000133 N·m (98 lbf·ft)
@ 1,800		Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Polo Mk3, Volkswagen Golf Mk4, Volkswagen Caddy Typ 9U/9K, SEAT Ibiza, SEAT Inca, SEAT León Mk1 (1M), Škoda Octavia (Mk1) Volkswagen Bora (some markets)
2.0 SDI PDBDJ, BST1,968 cubic centimetres (120.1 cu in)51 kW (69 PS; 68 bhp) @ 4,200140 N·m (103 lbf·ft)
@ 2,200-2,400		Bosch Pumpe Düse
technology		Volkswagen Caddy Typ 2K
2.0 SDI PDBDK1,968 cubic centimetres (120.1 cu in)55 kW (75 PS; 74 bhp) @ 4,200140 N·m (103 lbf·ft)
@ 2,200-2,400		Bosch Pumpe Düse
technology		Volkswagen Golf Mk5
2.5 R5 SDIAGX2,461 cubic centimetres (150.2 cu in)55 kW (75 PS; 74 bhp)160 N·m (118 lbf·ft)Inline-five engine, Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen LT28 and LT35 vans (05/96-04/01)
marine engines
1.9 SDI
[1]		SDI 40-4,[9]
SDI 50-4,[10]
SDI 60-4[11]		1,896 cubic centimetres (115.7 cu in)29 kW (39 PS; 39 bhp) @ 2,600 /
37 kW (50 PS; 50 bhp) @ 3,000 /
44 kW (60 PS; 59 bhp) @ 3,600		126 N·m (93 lbf·ft) @ 2,000 /
130 N·m (96 lbf·ft) @ 2,000 /
129 N·m (95 lbf·ft) @ 2,000		Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpSmall motor cruisers. Optional connection for heater core or hot water preparation for use in sailboats
2.5 R5 SDI
[1][2]		SDI 55-5,[12]
SDI 75-5[13]		2,461 cubic centimetres (150.2 cu in)40 kW (54 PS; 54 bhp) @ 2,500 /
55 kW (75 PS; 74 bhp) @ 3,600		155 N·m (114 lbf·ft)
@ 2,250		Inline-five engine, Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpYachts and motor cruisers
industrial engines (80/1269/EEC-rated)
1.9 SDI
430/BXT1,896 cubic centimetres (115.7 cu in)30 kW (41 PS; 40 bhp) Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Industrial Motor
1.9 SDI
[3]		4441,896 cubic centimetres (115.7 cu in)44 kW (60 PS; 59 bhp) @ 3,600130 N·m (96 lbf·ft)
@ 2,200		Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Industrial Motor
Notes: Volkswagen Marine engines were originally rated according to Directive 80/1269/EEC. However, some are now being rated to ISO 8178-4.

Lubricants

Like their related Volkswagen Group Turbocharged Direct Injection diesel engines, Volkswagen AG requires that motor oil lubricants for SDI engines must only meet VW505.00, 505.01, 506.00, 506.01, or 507.00 officially approved standards.[14] 'Generic' oil standards such as the American Petroleum Institute 'API',[15] or European Automobile Manufacturers Association 'ACEA'[16] are not recognised, nor approved by VW - so oils bearing these generic approvals must not be used, except when the oil has also been granted one of the specific VW approvals.

Many formulations of motor oils from most brands are now "VW Approved" to the above standards. However, there does exist a few unapproved 'off brands' that print the VW number on the label, effectively 'claiming' to meet the said standard, but hide in small type the word "recommended". Volkswagen AG only carries out in-house testing on motor oils to grant the necessary approvals; if Volkswagen AG, therefore, has not carried out such tests (or if a submitted oil has failed their tests), Volkswagen AG will not grant approval. Volkswagen Germany (and Volkswagen of America) freely publish up-to-date lists of currently approved oils on their respective websites, along with the technical resource, erWin.[17] Volkswagen AG does not permit any independent testing facility to grant their own VW standards.

All SDI-engined models with "LongLife Servicing", "Extended Service Intervals", "ESI", or "WIV", must be run on official 'LongLife' lubricants, namely VW506.00 (for non-PD), VW506.01 (for PD), or the very latest VW507.00.[14] Again, other 'generic' longlife lubricants (or those longlife standards granted by other manufacturers such as General Motors,[18] BMW[19] or Mercedes-Benz[20]) should not be used, unless they also have the official relevant VW LongLife approval.

SDI vs other VW Group diesel engines

The following table contains a selection of current and historical Volkswagen Group compression-ignition SDI diesel engines for comparison of performance and operating characteristics with other naturally aspirated and forced induction engines of the same capacity:

engine
model		engine
displacement		engine configuration
& diesel fuel system		valvetrainmax.
power:
kW
(PS)		rpm
for
max.
power		max.
torque:
Nm
(ft·lbf)		rpm
for
max.
torque		specific
power:
kW/L
(PS/L)		max
MEP:
bar		MEP @
max.
power:
bar		max
operating
revs:
rpm		dates
installed
1.4 SD1,391 cc (84.9 cu in)inline 4, indirect injection
mechanical distributor injection pump		8v
SOHC		35
(48)		4,50082
(60)		2,700 - 3,50025.2
(34.5)		 5,000 Polo 2, 2F
late 1980s -
early 1990s
1.4 TDI1,422 cc (86.8 cu in)inline 3, turbo direct injection
mechanically pressurised, electrically triggered pumpe-duse unit injectors		12v
SOHC		59
(80)		4,000195
(144)		2,20041.5
(56.3)		 Polo Bluemotion, first generation
2006 -
2010
1.7 D1,716 cc (104.7 cu in)inline 4, indirect injection
mechanical distributor injection pump		8v
SOHC		42
(57)		4,500103
(76)		2,80024.5
(33.2)		 10/1986-
05/1992
1.7 SDI1,716 cc (104.7 cu in)inline 4, direct injection
electronic distributor injection pump		8v
SOHC		44
(60)		4,200115
(85)		2,20025.6
(35.0)		 07/1996-
07/2005
1.9 D1,896 cc (115.7 cu in)inline 4, indirect injection
mechanical distributor injection pump		8v
SOHC		47
(64)		4,300124
(91)		2,500-
3,200		24.8
(33.8)
1.9 SD1,896 cc (115.7 cu in)inline 4, indirect injection
electronic distributor injection pump		8v
SOHC		36
(49)		3,000121
(89)		1,80019.0
(25.8)		 current
(Industrial)
1.9 SDI1,896 cc (115.7 cu in)inline 4, direct injection
electronic distributor injection pump		8v
SOHC		50
(68)		4,000133
(98)		1,80026.4
(35.9)		 current
1.9 TD1,896 cc (115.7 cu in)inline 4, indirect injection
mechanical distributor injection pump		8v
SOHC		55
(75)		4,200150
(111)		2,00029.0
(39.6)
1.9 TDI1,896 cc (115.7 cu in)inline 4, direct injection
electronic distributor injection pump		8v
SOHC		66
(90)		3,750210
(155)		1,90034.8
(47.5)
1.9 TDI PD1,896 cc (115.7 cu in)inline 4, direct injection
Pumpe Düse (PD) Unit Injector		8v
SOHC		96
(131)		4,000310
(229)		1,90050.6
(69.1)		 current
2.0 SDI PD1,968 cc (120.1 cu in)inline 4, direct injection
Pumpe Düse (PD) Unit Injector		8v
SOHC		55
(75)		4,200140
(103)		2,40027.9
(38.1)		 current
2.0 TDI PD
140 PS		1,968 cc (120.1 cu in)inline 4, direct injection
Pumpe Düse (PD) Unit Injector		8v
SOHC		103
(140)		4,000320
(236)		1,80052.3
(71.1)		20.4315.70 current
2.0 TDI PD 16v
170 PS		1,968 cc (120.1 cu in)inline 4, direct injection
Pumpe Düse (PD) Unit Injector		16v
DOHC		125
(170)		4,200350
(258)		1,800-
2,500		63.5
(86.4)		 current
2.0 TDI CR 16v
170 PS		1,968 cc (120.1 cu in)inline 4, direct injection
common rail (CR)		16v
DOHC		125
(170)		4,200350
(258)		1,750-
2,500		63.5
(86.4)		 current
2.5 R5 SDI
75 PS		2,461 cc (150.2 cu in)inline 5, direct injection
electronic distributor injection pump		10v
SOHC		55
(75)		3,600155
(114)		2,25022.3
(30.5)		 02/2002-
current
2.5 R5 TDI CR
163 PS		2,461 cc (150.2 cu in)inline 5, direct injection
common rail (CR)		10v
SOHC		120
(163)		3,500350
(258)		2,00048.8
(66.3)		 current
2.5 R5 TDI PD
174 PS		2,461 cc (150.2 cu in)inline 5, direct injection
Pumpe Düse (PD) Unit Injector		10v
SOHC		128
(174)		3,500400
(295)		2,00052.0
(70.7)		20.4317.84 current
engine
model		engine
displacement		engine configuration
& diesel fuel system		valvetrainmax.
power:
kW
(PS)		rpm
for
max.
power		max.
torque:
Nm
(ft·lbf)		rpm
for
max.
torque		specific
power:
kW/L
(PS/L)		max
MEP:
bar		MEP @
max.
power:
bar		max
operating
revs:
rpm		dates
installed

References

  1. 1 2 3 "Volkswagen Marine > Engines <". Volkswagen.de. Volkswagen Group. 2009. Retrieved 4 November 2009.
  2. 1 2 "Boat engines from Volkswagen Marine - Self-study programme M001 - Design and function" (PDF). Volkswagen Marine. Volkswagen Group. April 2001. Retrieved 18 February 2010.
  3. 1 2 "The SDI 1.9 Industrial Engine" (PDF), mi-uk.com (Volkswagen AG), March 2005, retrieved 4 November 2009
  4. 1 2 "Volkswagen Caddy owners manual, RHD models", Volkswagen AG, 2000
  5. ↑ Max Bohner, Richard Fischer, Rolf Gscheidle (2001). Fachkunde Kraftfahrzeugtechnik (in German) (27 ed.). Europa-Lehrmittel, Haan-Gruiten. ISBN 3-8085-2067-1.
  6. ↑ "Abbreviations". SGPetch.co.uk. SG Petch Ltd (SEAT franchised dealer). Retrieved 17 December 2009.
  7. ↑ "Products - VOLKSWAGEN". Alex-Original.com. Alex Original ltd. Retrieved 4 November 2009.
  8. ↑ "TB 20 addendum - Technical Bulletin for Volkswagen Group timing belt renewal intervals" (PDF). Gates.com. Retrieved 4 November 2009.
  9. ↑ "SDI 40-4 - engine performance" (PDF). www.vw-m.de. Volkswagen Marine. Retrieved 18 February 2010.
  10. ↑ "SDI 50-4 - engine performance" (PDF). www.vw-m.de. Volkswagen Marine. Retrieved 18 February 2010.
  11. ↑ "SDI 60-4 - engine performance" (PDF). www.vw-m.de. Volkswagen Marine. Retrieved 18 February 2010.
  12. ↑ "SDI 55-5 - engine performance" (PDF). www.vw-m.de. Volkswagen Marine. Retrieved 18 February 2010.
  13. ↑ "SDI 75-5 - engine performance" (PDF). www.vw-m.de. Volkswagen Marine. Retrieved 18 February 2010.
  14. 1 2 "Volkswagen oil specifications". OilSpecifications.org. Retrieved 19 February 2010.
  15. ↑ "American Petroleum Institute". OilSpecifications.org. Retrieved 19 February 2010.
  16. ↑ "ACEA engine oil sequences". OilSpecifications.org. Retrieved 19 February 2010.
  17. ↑ "Approved oils - from erWin online". erWin.Volkswagen.de. Volkswagen AG. Retrieved 19 February 2010. (registration required)
  18. ↑ "General Motors oil specifications". OilSpecifications.org. Retrieved 19 February 2010.
  19. ↑ "BMW oil specifications". OilSpecifications.org. Retrieved 19 February 2010.
  20. ↑ "Mercedes oil specifications". OilSpecifications.org. Retrieved 19 February 2010.

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