Cylinder (engine)

Four-stroke cycle (or Otto cycle)
1. Intake
2. Compression
3. Power
4. Exhaust

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels.^[1] Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work. Cylinders may be sleeved (lined with a harder metal) or sleeveless (with a wear-resistant coating such as Nikasil). A sleeveless engine may also be referred to as a "patent-bore engine".^[2]

A cylinder's displacement, or swept volume, can be calculated by multiplying its cross-sectional area (the square of half the bore by pi) by the distance the piston travels within the cylinder (the stroke). The engine displacement can be calculated by multiplying the swept volume of one cylinder by the number of cylinders.

Presented symbolically,

\text{(Cylinder Volume)} = \pi \cdot \left(\frac{\text{bore}}{2}\right)^2 \cdot \text{Stroke}

\text{(Engine Displacement)} = \text{(Cylinder Volume)} \cdot \text{(Number of Cylinders)}

A piston is seated inside each cylinder by several metal piston rings ^[1] fitted around its outside surface in machined grooves; typically two for compressional sealing and one to seal the oil. The rings make near contact with the cylinder walls (sleeved or sleeveless), riding on a thin layer of lubricating oil; essential to keep the engine from seizing and necessitating a cylinder wall's durable surface.

During the earliest stage of an engine's life, its initial breaking-in or running-in period, small irregularities in the metals are encouraged to gradually form congruent grooves by avoiding extreme operating conditions. Later in its life, after mechanical wear has increased the spacing between the piston and the cylinder (with a consequent decrease in power output) the cylinders may be machined to a slightly larger diameter to receive new sleeves (where applicable) and piston rings, a process sometimes known as reboring.

Heat engines

Main article: Heat engine

Internal combustion engines

Malossi air-cooled cylinder for two-stroke scooters. The exhaust port is visible to the right.

Air-cooled boxer engine on a 1954 BMW motorcycle

Illustration of an engine cylinder with a cross-section view of the piston, connecting rod, valves and spark plug.

Main article: Internal combustion engine

Internal combustion engines operate on the inherent volume change accompanying oxidation of gasoline (petrol), diesel fuel (or some other hydrocarbon) or ethanol, an expansion which is greatly enhanced by the heat produced.^[3] They are not classical heat engines since they expel the working substance, which is also the combustion product, into the surroundings.

The reciprocating motion of the pistons is translated into crankshaft rotation via connecting rods. As a piston moves back and forth, a connecting rod changes its angle; its distal end has a rotating link to the crankshaft. A typical four-cylinder automobile engine has a single row of water-cooled cylinders. V engines (V6 or V8) use two angled cylinder banks. The "V" configuration is utilized to create a more compact configuration relative to the number of cylinders. Many other engine configurations exist.

For example, there are also rotary turbines. The Wankel engine is a rotary adaptation of the cylinder-piston concept which has been used by Mazda and NSU in automobiles. Rotary engines are relatively quiet because they lack the clatter of reciprocating motion.

Air-cooled engines generally use individual cases for the cylinders to facilitate cooling. Inline motorcycle engines are an exception, having two-, three-, four-, or even six-cylinder air-cooled units in a common block. Water-cooled engines with only a few cylinders may also use individual cylinder cases, though this makes the cooling system more complex. The Ducati motorcycle company, which for years used air-cooled motors with individual cylinder cases, retained the basic design of their V-twin engine while adapting it to water-cooling.

In some engines, especially French designs, the cylinders have "wet liners". They are formed separately from the main casting so that liquid coolant is free to flow around their outsides. Wet-lined cylinders have better cooling and a more even temperature distribution, but this design makes the engine as a whole somewhat less rigid.

During use, the cylinder is subject to wear from the rubbing action of the piston rings and piston skirt. This is minimized by the thin oil film which coats the cylinder walls and also by a layer of glaze which naturally forms as the engine is run-in, but eventually the cylinder becomes worn and slightly oval in shape, usually necessitating a rebore to an oversize diameter and the fitting of new, oversize pistons. The cylinder does not wear above the highest point reached by the top compression ring of the piston, which can result in a detectable ridge. If an engine is only operated at low rpm for its early life (e.g. in a gently driven automobile) then abruptly used in the higher rpm range (e.g. by a new owner), the slight stretching of the connecting rods at high speed can enable the top compression ring to contact the wear ridge, breaking the ring. For this reason it is important that all engines, once initially run-in, are occasionally "exercised" through their full speed range to develop a tapered wear profile rather than a sharp ridge.

Cylinder sleeving

Cylinder walls can become very worn or damaged from use. If the engine is not equipped with replaceable sleeves there is a limit to how far the cylinder walls can be bored or worn before the block must be sleeved or replaced. In such cases where the use of a sleeve or liner can restore proper clearances to an engine. Sleeves are made out of iron alloys and are very reliable. A sleeve is installed by a machinist at a machine shop. The engine block is mounted on a precision boring machine where the cylinder is then bored to a size much larger than normal and a new cast-iron sleeve can be inserted with an interference fit. The sleeves can be pressed into place, or they can be held in by a shrink fit. This is done by boring the cylinder (between 3 to 6 thousandths of an inch) smaller than the sleeve being installed, then heating the engine block and while hot, the cold sleeve can be inserted easily. When the engine block cools down it shrink fits around the sleeve holding it into place. Cylinder wall thickness is important to efficient thermal conductivity in the engine. When choosing sleeves, engines have specifications to how thick the cylinder walls should be to prevent overworking the coolant system. Each engine's needs are different, dependent on designed work load duty cycle and energy produced. After selecting and installing the sleeve, the cylinder needs to be finish bored and honed to match the piston. Care needs to be given to the finish of the cylinder walls to prevent improper ring seating at break in.

Seizing

Failed lubrication can cause the pistons or piston rings to seize to the cylinder walls. Seizing can occur during engine use, via overheating and lack of oil, or during storage via condensation and corrosion.

References

1 2 Brain, Marshall. "HowStuffWorks "Basic Engine Parts"". HowStuffWorks, Inc. Retrieved 3 May 2012.
↑ Kennett, Pat (June 1986). "The Cummins Beat". TRUCK (London, UK: FF Publishing Ltd): 54.
↑ "Internal Combustion Engine". The Gale Encyclopedia of Science. Gale Group via HighBeam Research. Retrieved 3 May 2012. (subscription required)

External links

The Long History of Reverse-Cylinder Engine Designs - motocrossactionmag.com

Aircraft piston engine components, systems and terminology

Piston engines

Mechanical components	Camshaft Connecting rod Crankpin Crankshaft Cylinder Cylinder head Gudgeon pin Hydraulic tappet Main bearing Obturator ring Oil pump Piston Piston ring Poppet valve Pushrod Rocker arm Sleeve valve Tappet

Electrical components	Alternator Capacitor discharge ignition Dual ignition Electronic fuel injection Generator Ignition system Magneto Spark plug Starter

Terminology	Air-cooled Aircraft engine starting Bore Compression ratio Dead centre Engine displacement Four-stroke engine Horsepower Ignition timing Manifold pressure Mean effective pressure Naturally aspirated Monosoupape Overhead camshaft Overhead valve engine Rotary engine Shock cooling Stroke Time between overhaul Two-stroke engine Valve timing Volumetric efficiency

Propellers

Components	Propeller governor Propeller speed reduction unit Spinner

Terminology	Autofeather Blade pitch Constant-speed Contra-rotating Counter-rotating Scimitar Single-blade Variable-pitch

Engine instruments

Engine controls

Fuel and induction
system

Other systems

Automotive engine

Part of the Automobile series

Basic terminology	Compression ratio Crank Cylinder Dead centre Diesel engine Dry sump Engine balance Engine configuration Engine displacement Engine knocking Firing order Hydrolock Petrol engine Power band Redline Spark-ignition engine Stroke Stroke ratio Wet sump

Main components	Connecting rod Crankcase Crankpin Crankshaft Crossflow cylinder head Crossplane Cylinder bank Cylinder block Cylinder head Flywheel Head gasket Hypereutectic piston Main bearing Piston Piston ring Reverse-flow cylinder head Starter ring gear Sump

Valvetrain	Cam Cam follower Camshaft Desmodromic valve Hydraulic tappet Multi-valve Overhead camshaft Overhead valve Pneumatic valve springs Poppet valve Pushrod Rocker arm Sleeve valve Tappet Timing belt Timing mark Valve float Variable valve timing

Aspiration	Air filter Blowoff valve Boost controller Butterfly valve Centrifugal-type supercharger Cold air intake Dump valve Electronic throttle control Forced induction Inlet manifold Intake Intercooler Manifold vacuum Naturally aspirated engine Ram-air intake Scroll-type supercharger Short ram air intake Supercharger Throttle Throttle body Turbocharger Twin-turbo Variable-geometry turbocharger Variable-length intake manifold Warm air intake

Fuel system	Carburetor Common rail Direct injection Fuel filter Fuel injection Fuel pump Fuel tank Gasoline direct injection Indirect injection Injection pump Lean-burn Stratified charge engine Turbo fuel stratified injection Unit injector

Ignition	Contact breaker Magneto Distributor Electrical ballast High tension leads Ignition coil Spark plug Wasted spark

Electrics and engine management	Air–fuel ratio meter Alternator Automatic Performance Control Car battery (lead–acid battery) Crankshaft position sensor Dynamo Drive by wire Electronic control unit Engine control unit Engine coolant temperature sensor Glow plug Idle air control actuator MAP sensor Mass flow sensor Oxygen sensor Starter motor Throttle position sensor

Exhaust system	Automobile emissions control Catalytic converter Diesel particulate filter Exhaust manifold Glasspack Muffler

Engine cooling	Air cooling Antifreeze (ethylene glycol) Core plug Electric fan Fan belt Radiator Thermostat Water cooling Viscous fan (fan clutch)

Other components	Balance shaft Block heater Combustion chamber Cylinder head porting Gasket Motor oil Oil filter Oil pump Oil sludge PCV valve Seal Synthetic oil Underdrive pulleys

Portal Category

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