Coventry Climax

Coventry Climax

Former type	Limited company
Industry	Speciality machinery and engine manufacture
Fate	Purchased by Jaguar Cars, businesses merged by British Leyland or divested
Predecessor	Coventry-Simplex
Successor	Kalmar Climax (forklift business)
Founded	1903
Defunct	1986 (Coventry Climax Holdings Ltd)
Headquarters	Coventry
Key people	Lee Stroyer, Henry Pelham Lee, Leonard Pelham Lee, Walter Hassan, Harry Mundy, Peter Windsor Smith

Coventry Climax was a British forklift truck, fire pump, racing, and other speciality engine manufacturer.

History

Pre-war

The company was started in 1903 as Lee Stroyer, but two years later, following the departure of Stroyer, it was relocated to Paynes Lane, Coventry, and renamed as Coventry-Simplex by H. Pelham Lee,^[1] a former Daimler employee, who saw a need for competition in the nascent piston engine market.

An early user was GWK, who produced over 1,000 light cars with Coventry-Simplex two-cylinder engines between 1911 and 1915. Just before World War I a Coventry-Simplex engine was used by Lionel Martin to power the first Aston Martin car.^[2] Ernest Shackleton selected Coventry-Simplex to power the tractors that were to be used in his Imperial Trans-Antarctic Expedition of 1914.

Hundreds of Coventry-Simplex engines were manufactured during World War I to be used in generating sets for searchlights. In 1917 the company was renamed to Coventry Climax and moved to East Street, Coventry.

Throughout the 1920s and 1930s they supplied engines to many companies manufacturing light-cars such as Abbey, AJS, Albatross, Ashton-Evans, Bayliss-Thomas, Clyno, Crossley, Crouch, GWK, Marendaz, Morgan, Triumph, Swift, and Standard. In the 1920s the company moved to Friars Road, Coventry and in the late 1930s they also acquired the ex-Riley premises in Widdrington Road, Coventry. In the early 1930s the company also supplied engines for buses.

With the closure of Swift in 1931, the company was left with a stock of engines that were converted to drive electric generators, giving the company an entry into a new field. The economic problems of the 1930s hit the business hard and Leonard Pelham Lee, who had taken over from his father, diversified into the production of water-pumping equipment and the "Godiva" was born.

Going into the war, Coventry Climax used their marine diesel experience to further develop and build the Armstrong Whitworth supercharged H30 multifuel engine for military use. This has been fitted as an auxiliary engine in the British Chieftain and Challenger battle tanks and Rapier anti aircraft missile systems.

Post-war

In the late 1940s, the company shifted away from automobile engines and into other markets, including marine diesels, fire pumps, and forklift trucks. In 1946, the ET199 was announced, which the company claimed was the first British-produced forklift truck. The ET199 was designed to carry a 4,000 lb (1,800 kg) load with a 24-inch (610 mm) load centre, and with a 9 ft (2.7 m) lift height.^[3]

In 1950, Harry Mundy (previously of Alvis, ERA, Morris and BRM) and Walter Hassan (previously employed by Bentley, ERA and Jaguar) joined Coventry Climax, and a new lightweight all-aluminium overhead camshaft engine was developed in response to the government's ambitious requisition outline asking for a portable fire pump that is capable of pumping double the amount of water specified in the previous outline, with half the weight.

This was designated the FW, for "Feather Weight". The engine was displayed at the Motor Show in London and attracted attention from the motor racing fraternity for its very high "Horsepower per Pound of weight". With strong persuasions at the Show including those by Cyril Kieft (who had Stirling Moss as a F3 driver) and a young Colin Chapman, Lee concluded that success in competition could lead to more customers for the company and so the team designed the FWA, a Feather Weight engine for 'A'utomobiles.

The first Coventry Climax racing engine appeared at the 1954 24 Hours of Le Mans in the front of one of two Kieft 1100 sports racers, but both cars (one with a MG engine) failed to finish the race for problems unrelated to engine. The FWA became popular in sportscar racing and was followed by Mark II and then by the FWB which had a capacity of nearly 1.5-litres. The new Formula Two regulations suited the 1.5-litre engine and it quickly became the engine to have in F2 racing. The following year, the first Climax engines began to appear in Formula One in the back of Cooper chassis.

Initially, these were FWBs but the FPF engine followed. Stirling Moss scored the company's first Formula One victory in Argentina in 1958, using a 2-litre version of the engine. In general terms, however, the engines were not powerful enough to compete with the 2.5-litre machinery and it was not until the 2.5-litre version of the FPF arrived in 1959 that Jack Brabham was able to win the World Championship in a Cooper-Climax. At the same time, the company produced the FWE engine for Lotus Elite and this enjoyed considerable success in sports car racing, with a series of class wins at the Le Mans event in the early 1960s.

In 1961, there was a new 1.5-litre formula and the FPF engine was given a new lease of life, although the company began work on a V8 engine, designated the FWMV, and this began winning races in 1962 with Jim Clark. There would be a total of 22 Grand Prix victories before 1966 with crossplane, flatplane, 2 valve and 4 valve versions of FWMV. When the new 3-litre formula was introduced, Coventry Climax decided not to build engines for the new formula, withdrew from racing after the disastrous FWMW project, with the exception of the new 2-Litre version of FWMV.

Also in the early 1960s, Coventry Climax was approached by Rootes to mass-produce FWMA for use in a compact family car project called Apex with all aluminium alloy over head cam engine combined with full-syncromesh aluminium transaxle. This combination was considered very radical at the time, especially the syncromesh on all forward gears had been declared 'impossible' by Alec Issigonis of the BMC Mini fame. The adoption to mass-production was successful, and the project came out to the market as 875cc Hillman Imp totaling over 400,000 units made by 1976 including the later 998cc version.

Final years

The company was purchased by Jaguar Cars in 1963, which itself merged with the British Motor Corporation (BMC) in 1966 to form British Motor Holdings (BMH).

In May, 1964, the Royal Automobile Club presented the Dewar Trophy, which is given at the recommendation of RAC's Technical and Engineering Committee for the most outstanding British achievement in the automotive field, to Leonard Pelham Lee. The citation reads: "Awarded to Coventry Climax Engines Ltd. for the design, development and production of engines which have brought British cars to the forefront in the field of Grand Prix racing."

History of this trophy dates back to 1906. The last time Dewar Trophy was awarded before 1964, the recipient was Alec Issigonis for British Motor Corporation (BMC) in 1959 on the design and production of ADO15 Mini, who once was a Junior Engineer at Coventry Climax.

BMH merged with the Leyland Motor Corporation in 1968 to form the British Leyland Motor Corporation, which was then nationalised in 1975 as British Leyland (BL). Coventry Climax became part of the British Leyland Special Products division, alongside Alvis, Aveling-Barford and others. At the end of 1978, BL brought together Coventry Climax Limited, Leyland Vehicles Limited (trucks, buses, and tractors), Alvis Limited (military vehicles) and Self-Changing Gears Limited (heavy-duty transmissions), into a new group called BL Commercial Vehicles (BLCV) under managing director David Abell.

In the early 1970s the fire pump business was sold back into private ownership, and the Godiva Fire Pumps company was formed in Warwick. In 1977 Coventry Climax acquired the Warrington forklift truck business of Rubery Owen Conveyancer, renaming it to Climax Conveyancer.

1982 saw the sell-off by BL of the Coventry Climax forklift truck business back into private ownership, to Coventry Climax Holdings Limited. Sir Emmanuel Kaye, also chairman and a major shareholder of Lansing Bagnall at the time, formed the company, independent of his other interests for the purpose of acquiring Coventry Climax.

In 1986 Coventry Climax went into receivership and was acquired by Cronin Tubular. In 1990, a further change of ownership came with the engine business being sold to Horstman Defence Systems of Bath, Somerset, thus breaking the link with Coventry. Kalmar Industries acquired the forklift truck interests of Coventry Climax in 1985. The company traded as "Kalmar Climax" for a few years, but is now trading as Kalmar Industries Ltd.^[4]

The engines

Design

Within the complicated corporate lineage, the reputation of Coventry Climax as the top-rate engine designer/builder is largely credited to Walter Hassan and Harry Mundy, who designed and developed the Feather Weight (FW) together. The following design aspects are credited to these two people, except the last two items, in which Peter Windsor Smith played a considerable role in place of Harry Mundy who left the firm in 1955 and returned in 1963.

• Designed as a fire engine component, one unique requirement the Feather Weight fulfilled was the ability to be run at nearly full throttle without a proper warm-up. This required careful attention to lubrication and thermal expansion rates on its parts, which translated into legendary durability in rough racing environments at a small price of not so frugal oil consumption.

• Another technical significance of the FW series, which was carried over to the FWM, is an interpretation of Sir Harry Ricardo's intake turbulence theory,^[5] whereby intake and exhaust valves are tilted to the same side of the engine where intake and exhaust ports are located. In the SOHC reverse-flow cylinderhead design where valves are actuated directly under the camshaft, and where the intake and exhaust ports are located fore and aft of the cylinder bore center, this arrangement allowed intake and exhaust flows to encourage a swirl in the same rotational direction in the combustion chamber going into and coming out of the cylinder.

• Later crossflow DOHC FPF design incorporated the same concept in a completely different arrangement where the tracts in the intake manifold are connected to the intake ports in a staggered manner, somewhat like in a corkscrew fashion, to create the turbulence by the intake flow.

• The FWMV had unusually small exhaust valve size to intake valve size ratio for an increased intake flow speed for the same reason. At one time, FWMV's exhaust valve size (1.37") exceeded inlet valve size (1.35") on the most successful Mk.4 version.

• Separately, FWMV Mk.III and Mk.4 became famous for proving that flatplane crankshaft design is more advantageous for a racing V8 than crossplane, in spite of the engineering theories at the time suggesting otherwise. Flatplane crankshaft became the norm in V8 racing engine designs from the 1970s to the present day.

OC

At first, the OC was made with a capacity of 1122 cc as a straight-4 using a bore of 63 mm and stroke of 90 mm with overhead inlet and side exhaust valves, producing 34 bhp (25 kW). It was introduced in the early 1920s and also built under licence by Triumph.

JM

A six-cylinder version of the OC engine, the JM, was made with a capacity of 1476 cc developing 42 bhp (31 kW). The JMC version had a capacity increase to 1640 cc by increasing the bore to 63 mm and produced 48 bhp (36 kW).

FW

The FW 38 hp 1020 cc straight-4 SOHC was designed by Walter Hassan and Harry Mundy as the motive unit for a portable service firepump which was supplied to the government under three contracts totaling over 150,000 units. This engine was revolutionary in its lightness, with the bare weight of 180 pounds, combined with the maintenance-free valve adjustment using shims under overhead camshaft.

In 1953 it was adapted for automotive racing as the 1098 cc FWA retaining the cast crank 3 main bearing construction of FW but with distributor ignition in place of magneto, different camshaft and a higher 9.8:1 compression ratio. With a bore of 2.85 inches and a stroke of 2.625 inches it produced 71 hp (53 kW) and was first used at Le Mans in 1954 by Kieft Cars. After the FWA was introduced, FW was renamed to FWP (Pump).

The larger bore (3 inches) and longer stroke (3.15 inches) 1460 cc FWB engine followed, it retained the FWA head but had a forged steel crank and produced a nominal 108 bhp (81 kW). The most significant of the series was the FWE which used the FWB bore size and the FWA stroke for a displacement of 1216 cc. In exchange for a 1000 unit purchase agreement signed by Colin Chapman, it was specifically designed with forged steel crank for Lotus Elite but became a firm favourite with a number of sports car racing firms for its racing durability and high power-to-weight ratio.

• FWE Stage I - 10:1 Compression Ratio, Single 1-1/2" SU H4 carburetor on cast iron intake and exhaust manifold, 75 bhp at 6100rpm
• FWE Stage II - Dual 1-1/2" SU H4 carburetors on alloy manifold, standard on Series 2 Elite, 80 bhp at 6100rpm
• FWE Stage III (Super 95) - 10.5:1 Compression Ratio, Dual twin choke Weber 40DCOE, 95 bhp at 7000rpm
• FWE Super 100 - 5 bearing high lift camshaft, steel timing gear, ported head, 100 bhp
• FWE Super 105 - 11:1 Compression Ratio, racing exhaust manifold, 105 bhp

Other FW variants included a short-stroke (1.78 inches) steel crank version of the FWA named the 744 cc FWC, as used by Dan Gurney early in his career in US club racing. The objective of this engine was for Lotus to campaign for the 750 cc Le Mans Index of Performance prize in 1957, three engines were made for this purpose and they won the prize. Lotus also campaigned FWC at Le Mans in 1958.

FWE powered Lotus Elite won their class six times and the 'Index of Thermal Efficiency' once during the 24 Hours of Le Mans. Notably FW series engines in modified forms also powered Lotus Eleven cars which took three class wins at Le Mans and one 'Index of Performance' win.

In 1966-67, Fisher-Pierce of America imported an 85 hp version of FWB with twin-carburetors to be mounted vertically in their outboard marine unit. This boat engine came out to the market as Bearcat 85.

FPE (the 'Godiva')

Commission Sportive Internationale announced in 1952 that 2.5L naturally aspirated engines would be a part of Formula One regulation starting 1954. Walter Hassan and especially Harry Mundy having their roots deeply in the racing field, started discussions and preliminary designs of a 2.5L 8 Cylinder GP engine in 1952 without a formal directive from the father and son Pelham Lees. Because this project was a pure racing engine from the beginning, which was in stark contrast to the corporate product history up to FWA, the engine was named FPE for Fire Pump Engine (Eight according to another lore) by the playful minds of Hassan and Mundy.

After the corporate blessing was given to the project with the name 'Godiva', this DOHC 90 degree steel crossplane crank V8 engine was built in 1954 for a F1 Kieft with the intention to use the fuel injection system made by Skinners Union (SU).

However, this fuel injection system, being designed for aeroplane engines, was found not having the means to enrich the mixture for acceleration, which is not suitable for automobile use. FPE initially showed 240 bhp using Weber carburettors, but the press at the time reported the rumoured fuel-injected Mercedes 2.5L GP engine is quoted as producing more than 300 bhp, and a corporate decision was made not to release FPE to Kieft in light of the lack of proper fuel injection, leaving the Kieft F1 project, as well as other prospective users, HWM and Connaught, high and dry. ^[6]

There were reports to the effect that the engine was not run because of fears about the rumoured power of other 2.5L GP engines, but shortly after, John Cooper brought a race-winning, works Maserati F1 engine he had on loan into Coventry Climax, where it produced 225 bhp running on the same dynamometer upon which the FPE had made 264 bhp after some development. ^[7]

Ultimately, development on the engine was abandoned in favour of focusing on the FPF engine, which was already proven competitive in 1.5L form with side-draft Weber carburetors in the F2 races, and the entire stock of parts were sold to Andrew Getley in the mid-1960s. When the Formula One regulation changed to 3 Litres for 1966, Mr. Getley permitted Paul Emery to rebuild one FPE to 3 Litre format, and fit it to a one-off Shannon steel monocoque chassis to make the Shannon F1 car named SH1 driven by Trevor Taylor at 1966 British Grand Prix. Bored out to 3 Litres and Tecalemit Jackson fuel injection installed, this Emery-built FPE produced 312 bhp on the dynamometer at Chrysler's Kew facility.^[8]

Remnants of other FPE parts were much later found by the then-owner of 1954 Kieft F1 chassis, Gordon and Martyn Chapman, in an air-raid cellar in the abandoned building which used to belong to Bill Lacey (of Power Engines Ltd., a Coventry Climax specialist) near the main entrance of Silverstone Circuit, including 3 blocks, 2 cranks, 16 cylinder heads, 20-some cam covers (carriers?), two cardboxes full of timing gears and camshafts, which all belonged to "Doc Murfield" who had purchased the parts from Andrew Getley in 1968-69 and had entrusted them to Bill Lacey. ^[9]

These parts were assembled into two engines under the ownership of Gordon Chapman and then under Bill Morris, who bought the engine parts and the Kieft chassis after Gordon Chapman's death. One engine was sold by Chapman to the then-owner of Shannon SH1, and this FPE is said to be in Austria together with Shannon SH1.^[8] Another using two of the later type twin spark plug heads in the stock, was run in the original 1954 Kieft-Climax V8 Grand Prix chassis with downdraft Weber 40IDF carburetors when they were finally mated and the construction finished on 21 September 2002 at VSCC Silverstone Meeting, and this car was campaigned in VSCC events for the next 10 years.

Four sets of period-correct Weber 40DCNL carburetors were installed on the FPE during the 10 years, and the car, one spare chassis, and the FPE parts were sold in a lot at Bonhams Chichester auction on 15 September 2012 for £185,000.

FPF

The FPF was a double overhead cam all aluminium four cylinder that was essentially half of the above FPE V8 engine, which was designed as a pure racing engine from the outset. Designed in 1955 and becoming available in 1956,^[10] it had gear-driven camshafts, steel alloy cylinder sleeves and individual oil scavenge as well as pressure feed pumps for a dry sump system. Carburetion was by two twin-choke Weber DCO side-draft carburettors.

It started life as a 1,475 cc Formula Two engine by enlarging the 2.95" bore of the FPE to 3.2" with the slightly increased 2.8" stroke,^[11] and was gradually enlarged for use in Formula One. See the above Design section for its unusual intake port design.

A 1,964 cc (3.4" x 3.3") version took Stirling Moss and Maurice Trintignant to Cooper's first two Grand Prix victories against 2.5 L opposition in 1958. After the interim 2,207 cc (3.5" x 3.5") version, a larger block was cast to result in 2,467 cc (3.7" x 3.5") in 1958, and then to a full-sized 2,497 cc (3.7" x 90 mm^[12]) in 1960.^[13] Jack Brabham won the World Championship of Drivers in both 1959 and 1960 driving FPF powered Coopers.

The FPF with larger block (to accommodate larger bores) was then adapted to the new 1.5-litre Formula One of 1961 as 1,499.8 cc (82 mm x 71 mm) FPF Mk.II and won three World Championship Grand Prix races in that year. In addition, capacity was increased to 2,751 cc (96 mm x 95 mm) for the Indianapolis 500^[14] and this larger variant was also utilised for sports car racing,^[14] the Intercontinental Formula^[15] and Formula Libre racing. It also served as a stopgap in the new 3.0 L Formula One regulation, which went into effect for 1966. The old 2,497 cc FPF gained a new lease of life in 1964 with the introduction of the Tasman Formula and the Australian National Formula, both of which had a maximum engine capacity of 2.5 litres.

The following is the list of FPF versions:

• 1956 FPF 1475 cc 4 cyl 3.20" × 2.80" 141 bhp (105 kW)@7300rpm for F2
• 1957 FPF 1964 cc 4 cyl 3.40" × 3.30" 175 bhp (130 kW)@6500rpm for F1
• 1958 FPF 2207 cc 4 cyl 3.50" × 3.50" Smaller block
• 1958 FPF 2467 cc 4 cyl 3.70" × 3.50" 220 bhp (160 kW)@6500rpm Larger block for F1
• 1960 FPF 2497 cc 4 cyl 3.70" × 90 mm^[12] 239 bhp (180 kW)@6750rpm.^[13][16] for F1
• 1961 FPF 2751 cc 4 cyl 96 mm × 95 mm Indianapolis and Formula Libre
• 1961 FPF Mk.II 1499.8 cc 4 cyl 82 mm × 71 mm 151 bhp (113 kW)@7500rpm for F1

See the below F1 engines section for comparison to other models.

FWM

The FW was designed in response to the British Government's Defence Ministry (MoD) requisition outline issued in 1950, specifying a water pump and petrol engine combination to deliver 350 gallons of water per minute at 100 psi, with 35 to 40 bhp at the weight of 350 pounds or less. The successful bid by a portable pump driven by the 38 bhp FW mounted in a steel pipe frame resulted in a 5000 unit supply contract in 1952.

By 1956, 1460 cc FWB was adapted back to a higher output fire pump engine as FWBP with good results, and led to the realisation that the newer 35 hp general purpose engine specification by the government (including for Search Lights and Generator Sets) could be met with a smaller displacement engine. This resulted in the development of SOHC 654 cc (2.35" bore x 2.25" stroke) FWM in 1957, which basically was a smaller and lighter version of FWP with many detail differences that reflect the improvements and cost-cutting as well as weight saving measures found in the development of FWA, FWB and FWE. The differences include:

• Deletion of the intermediary shaft (Jackshaft) making the cam drive a single stage chain as opposed to FW series' two stage gear/chain set up. This made the camshaft to turn in the same direction as the crank.
• Conrod big end part line was made horizontal, as opposed to the previous diagonal.
• The number of cylinder head studs was reduced from 18 to 10.^[17]

Nomenclature

It is common to refer to FWM as "Feather Weight Marine", however, three facts need to be considered with regard to this naming. First, a number of American made small cars called 'Crosmobile' were imported to England in the 1940s and 1950s with uniquely light and compact 44ci SOHC 4 cylinder engines cosmetically similar to the FW series. This brand of cars were made and sold as 'Crosley' in the US, with its engines designed, patented (US Patent Number 2341488 in 1944) and licensed by Lloyd M. Taylor of California. This Crosley engine was developed into various marine configurations, and became known as Peek Wildcat and Beaver inboards, as well as Homelite 55 outboard until 1966 and Fisher-Pierce Bearcat 55 outboard engine thereafter .^[18] This engine with cast iron block 5 main bearing format was developed to become the DOHC Bandini 750 (63.5 mm × 59.0 mm) in Italy, which has no relation to the 3 main bearing aluminium block FW or FWM.

Secondly, the aforementioned Fisher-Pierce imported 1460 cc FWB to make into Bearcat 85 outboard. ^[19] As the boat maker had its own 55 hp engine, this contract was not on FWM, and this is an event after the 1966 purchase of Homelite business by Fisher-Pierce, which is long after the creation and naming of FWM.

Lastly, one of the first contracts given to Coventry Climax on FWM was for Defence Medical Supply Centre as an electric generator unit .^[20] These three facts may indicate that the 'M' in the type name was not for 'Marine' as widely believed, but was for 'Medical', despite some seemingly reliable sources claiming FWM was successful as a marine engine. ^[21]

Evolution

FWM was then developed into automotive engine as FWMA of 742 cc with larger 2.45" bore and 2.4" stroke in 1959. Several versions of FWMD Diesel utility engines (including a marine version, again, much later than the birth of FWM) followed, and then a chain-driven DOHC 2 valves per cylinder crossflow cylinder head was developed and became the FWMC, succeeding FWC as the all-out racing engine for the 750cc class. FWMC became known for the unusually loud and high-pitched exhaust note when installed in a specially made super-light version of Lotus Elite ran by UDT Laystall at 1961 Le Mans 24 Hours. It was this 4 cylinder DOHC FWMC that was used as the basis to develop the successful FWMV V8.

However, coinciding with the promotion of Peter Windsor Smith as the Chief Engineer (reporting to Walter Hassan) in 1960, Coventry Climax reverted (as in OC and JM engines) to using Metric system for specifying piston and crankshaft sizes, so FWMV was born with 63 mm (2.4803") bore and 60 mm (2.3622") stroke, ending up having almost no parts interchangeability to FWMC despite having an extremely similar design .^[22]

To streamline the production, the 63 mm × 60 mm sizes were later applied back to the 4 cylinder engine to form the 748 cc FWMB with the same cylinder head as the FWMA.

FWMV

The 1.5-litre FWMV V8, developed from FWMC using a crossplane crankshaft, was designed in 1960 and ran for the first time in May 1961. It produced 174 bhp (130 kW) from 11.5:1 compression ratio and made its debut on Cooper T58 at 1961 German GP in August. Initial developments resulted in 181 bhp (135 kW) at 8500rpm soon after, but Jack Brabham at Cooper and Stirling Moss at Rob Walker Racing Team suffered over-heating problems while enjoying a great amount of power for the rest of the season.

The problem was diagnosed to originate in the thermal expansion rate of the cylinder sleeve causing the Cooper Ring in between the block and the head to leak. With this problem solved in the Mk.II 186 bhp version, having a larger 1.35" intake valves (1.30" previously), FWMV started to score GP victories, ending the 1962 season with 3 wins for Lotus, 1 win for Cooper, 5 second places and 4 third places, in addition to 7 pole positions and 6 fastest laps.

For 1963, Coventry Climax was able to convince Lucas to supply the cogged belt driven fuel injection system originally developed for BRM with then-unique sliding throttle plates with four round intake bores cut out. With the larger bore (from 63 mm to 68 mm) and shorter stroke (60 mm to 51.5 mm) compared to Mk.II, notable changes include the increase in conrod length (from 4.2" to 5.1" center to center, with a shorter piston crown height) and the switch from crossplane to flatplane crankshaft, which surprisingly did not increase vibration in the higher RPM range because the longer conrod length counteracted the increase in secondary vibration inherent in flatplane design.

The flatplane crank was adopted partly due to Rob Walker's proposed successor to the 4WD Ferguson P99 Formula 1 having a front engine layout, which could not accommodate exhaust pipes that merge with pipes from exhaust ports on the opposing banks on crossplane arrangement, but this project did not materialise. Later, such elaborate crossplane exhaust system became known as "bundle of snakes" on Ford GT40, but was a feature of FWMV Mk.I and Mk.II.

This Mk.III developed 195 bhp (145 kW) at 9500rpm, propelling Jim Clark, Lotus 25 and Team Lotus to 7 wins, 7 pole positions, 6 fastest laps and the World Championship title.

Mk.4 was developed for 1964 with yet larger bore (72.4 mm) and shorter stroke (45.5 mm) with a larger exhaust valve (from 1.237" to 1.37") and 12:1 compression ratio to result in 200 bhp (149 kW) at 9750rpm. One-off Mk.5 was made with larger inlet valve (from 1.35" to 1.40") for 203 bhp (151 kW), which was delivered to Lotus and said to be used by Clark in the 1964 season. Mk.4 and Mk.5 scored five wins (three by Clark for Lotus, two by Gurney for Brabham), seven pole positions and seven fastest laps.

A one-off 4 valve Mk.6 had 1.04" intake and 0.935" exhaust valves, new pistons, cylinder sleeves and crankshaft, and had gear driven camshafts as opposed to the previous chain drive. This engine made 212 bhp (158 kW) at 10300rpm and went to Lotus during 1965. Another 4 valve one-off, Mk.7, was built with 1.107" intake and 1.043" exhaust and all the new Mk.6 parts for 213 bhp (159 kW) at 10500rpm, and was delivered to Brabham. However, these engines started showing reliability problems.^[23]

Except for these two one-off 4 valve engines with characteristic ribbed cam covers, all the FWMVs used in 1965 season were 2 valve Mk.5 or earlier versions with various levels of upgrade. This was because Coventry Climax had started the FWMW flat-16 project, which was finally announced at the beginning of 1965, and had more than a handful in things needed to be developed or solved, so the 4 valve configuration on FWMV did not get completely developed nor did reach a series production. However, Jim Clark was able to win 6 championship races (3 with Mk.6), 6 pole positions and 6 fastest laps to become the 1965 World Champion.

At the end of the 1965 season, the failure of FWMW project left Coventry Climax with no 3 litre successor to FWMV for the next season, so a 2 Litre version of FWMV was assembled using Mk.4 bore (72.40 mm) and Mk.II stroke (60.00 mm) and was used by Lotus (also used by Joakim Bonnier on a Brabham chassis) in 1966 with no success.

Overall, FWMV powered Cooper, Lotus, Brabham, Lola and Scirocco-Powell Formula One cars and won 22 World Championship Grand Prix races.

FWMW

By the middle of the 1962 season, Peter Windsor Smith and Walter Hassan were convinced that the only viable route to more power was through higher revs, and the decision was made, partly in light of Harry Mundy's experiences on the 1.5-Litre supercharged BRM V16, to develop a 1.5-Litre flat-16 designated the FWMW. Design work started in 1963, and a prototype was running on the bench in late 1964 with two flatplane flat-8 cranks (not a boxer arrangement, but rather like a 180 degree V8 with shared crank pins) shrunk-fit to a central spur gear at 90 degrees phase shift to each other.

Work on this project continued through the later years of the 1.5 Litre formula with Lotus and Brabham the likely recipients. The engine was fairly compact at 30.9" long (only 1" longer than FWMV Mk.4) and 22.6" wide, but there were a number of design issues still to solve before the formula ran out. Not only had the engine shown no power advantage over the V8 despite its much higher rev limit, but it had mechanical problems that would have required either a major rework to solve properly or, at the least, the need for complete engine rebuilds after 3 hours of running.

From the outset the largest problem was torsional vibration of the crankshaft, at one time necessitating a ban on using below 4000rpm on the bench. The vibration often caused one or other of the cranks to shear itself off the central spur gear, resulting in the engine becoming two aphasic flat-8s, or the parallel quill shaft (driven at 0.8 times the crank speed, located below crank, and in turn driving the flywheel and ancillaries) overheated and disintegrated.

The central power-take-off system using the parallel shaft was intended to reduce torsional vibration of the long crankshaft, but destructive vibration appeared no matter what was changed in firing order, crank counter-weight configuration or crankshaft weight distribution.

As a result, Coventry Climax could not derive revenues from the project, and was further forced to develop a 2-Litre version of FWMV so that Lotus, who built one Lotus 33 chassis specifically for FWMW, and were counting on using FWMW's anticipated 3-Litre successor, could avoid missing the first races of the 1966 season. Neither the old 4 cylinder FPF nor the 8 cylinder FWMV could be enlarged to 3 Litres, and the 11 years old 2.5-Litre FPE parts had been sold off in their entirety and were in the hands of Paul Emery, who was in the process of enlarging FPE to 3-Litres as described in the above FPE section.

Partly because of this project's grand scale failure, and partly because of Jaguar's take over^[24] in 1963, Coventry Climax could not develop a 3-Litre successor to FWMW, and announced its withdrawal from the F1 engine business, with its reputation and the long-standing relationship with Lotus seriously tarnished.

Jaguar V12

Having designed and developed the successful Jaguar XK engine under the guidance of William Heynes at SS Cars Ltd, Walter Hassan and the team were tasked to develop a Jaguar 5.0 L DOHC V12 engine when Coventry Climax was purchased by Jaguar in 1963. It was about this time when Walter Hassan convinced Harry Mundy, who had left to become the Technical Editor of The Autocar magazine in 1955 (while there he also designed the Lotus-Ford Twin Cam for Colin Chapman^[25]), to rejoin the team, which now included the Jaguar engineer, Claude Bailey, who always worked under Bill Heynes from the days of XK engine development. William Heynes was the executive in charge of the team, who retired in July, 1969.

This engine was initially conceived in 1954 for Le Mans 24 Hour Race by combining two Jaguar XK cylinder heads on a common 60 degree block. ^[26] The first prototype was assembled in 1964 with LM8 aluminium alloy sand cast block and flanged cast iron liners, EN4A forged and nitrided 7 main bearing crankshaft for 4994 cc (87 mm × 70 mm). This racing engine, with its intake ports in between the intake and the exhaust camshafts, came out to be the fuel injected 5L DOHC Jaguar XJ13 engine in 1966, but more importantly, it was further developed by the same team into the series-production 5.3 L SOHC V12 engine.^[27] This engine, with characteristically long intake tracts connecting the four carburetors on the outside of cam covers to the intake ports inside the V angle, came out to the market on Jaguar E-Type in 1971, on Jaguar XJ12 in 1972, and, together with the later 6.0 L version, remained in production until 1997.

CFA and CFF

After the designing was finished on the 5.3 L V12 and the Jaguar XJ, Jaguar wanted a modern engine for a smaller version of XJ. Although Jaguar had gained access to the 2.5 Litre iron block Daimler V8 with the take over of Daimler in 1960, it was a pushrod engine designed in the 1950s, and was not particularly small or light as it was based on, and had many common components with, the 4.5 Litre version.

In response, Coventry Climax designed an aluminium crossflow chain-driven SOHC cylinder head somewhat similar to the 5.3L V12 head, on FWMV Mk.4 block with a stroked crank and wet sump. Tecalemit-Jackson fuel injection was used for the development on this 2,496 cc CFA V8, and the engine was installed on Leonard Pelham Lee's personal Triumph 2000 Estate.

The testing was promising, and a 1,812 cc CFF version was prototyped, however, this 1.8 - 2.5 Litre baby XJ project was killed along with the V8 engines when British Motor Holdings merged with Leyland Motor Corporation in 1968 for the strategy to eliminate internal competition against what came out to be the Rover SD1.

F1 engines

	1960 2.5 litre 4 cyl in a Cooper T53
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The F1 engines were as follows (bore and stroke figures are unified in inches on Metric designs for comparison):

• 1954 FPE 2492cc V-8 2.95 x 2.78125" 264 bhp (197 kW)@7900rpm Godiva
• 1956 FPF 1475cc 4 cyl 3.20 x 2.80" 141 bhp (105 kW)@7300rpm for F2, ran in GP races
• 1957 FPF 1964cc 4 cyl 3.40 x 3.30" 175 bhp (130 kW)@6500rpm
• 1958 FPF 2207cc 4 cyl 3.50 x 3.50" power figures unknown
• 1958 FPF 2467cc 4 cyl 3.70 x 3.50" 220 bhp (160 kW)@6500rpm
• 1960 FPF 2497cc 4 cyl 3.70 x 3.54" 239 bhp (178 kW)@6750rpm^[16]
• 1961 FPF 2751cc 4 cyl 3.78 x 3.74" Indianapolis and Formula Libre
• 1961 FPF Mk.II 1499.8cc 4 cyl 3.23 x 2.80" 151 bhp (113 kW)@7500rpm
• 1961 FWMV Mk.I 1496cc V-8 2.48 x 2.36" 181 bhp (135 kW)@8500rpm Crossplane crank
• 1962 FWMV Mk.II 1496cc V-8 2.48 x 2.36" 186 bhp (139 kW)@8500rpm 1.35" Intake, Crossplane
• 1963 FWMV Mk.III 1496cc V-8 2.675 x 2.03" 195 bhp (145 kW)@9500rpm Fuel injection, Flatplane
• 1964 FWMV Mk.4 1499cc V-8 2.85 x 1.79" 200 bhp (150 kW)@9750rpm 1.37" Exhaust, Flatplane
• 1964 FWMV Mk.5 1499cc V-8 2.85 x 1.79" 203 bhp (151 kW)@9750rpm 1.4" Intake, Lotus
• 1965 FWMV Mk.6 1499cc V-8 2.85 x 1.79" 212 bhp (158 kW)@10300rpm 4 valve/cyl, Lotus
• 1965 FWMV Mk.7 1499cc V-8 2.85 x 1.79" 213 bhp (159 kW)@10500rpm 4 valve/cyl, 1.107" Intake, Brabham
• 1966 FWMV Mk.8 1976cc V-8 2.85 x 2.36" 244 bhp (182 kW)@8900rpm 2 valve/cyl, Lotus, Bonnier
• 1964 FWMW 1495cc F-16 2.13 x 1.60" 209 bhp (156 kW)@12000rpm 2 valve/cyl^[28]

Climax-powered vehicles

Some notable Coventry Climax-powered cars:

• 1911 GWK, 2 cyl. Coventry Simplex
• 1913 Bamford & Martin, 4 cyl. Coventry Simplex, The first Aston Martin
• 1922 Lea Francis C-Type, 1074cc OC
• 1929 AJS Nine, 1018cc OC
• 1930 Crossley 10, 1122cc OC
• 1933 Vale Special, 1098cc OC, 1476cc JM
• 1935 Triumph Gloria, 1087/1232cc OC, 1476/1991cc JM
• 1935 Crossley Regis, 1122cc OC, 1476 cc and 1640cc JM
• 1936 Morgan 4-4, 1122cc OC
• 1954 Kieft-Climax 1100 LeMans, 1098cc FWA
• 1954 Kieft-Climax V8, 2492cc FPE, not raced
• 1955 Cooper T39 Climax 'Bobtail', 1098cc FWA
• 1955 Lotus Mark IX 1098 FWA Le Mans
• 1955-64 Cooper Monaco Mk.I(T49),Mk.II(T57/59),Mk.III(T61/62/64), 1475/1964/2203/2467/2751cc FPF
• 1956/7 Lotus Eleven, 1098cc FWA, 1460cc FWB, 744cc FWC
• 1957 Cooper T43 Climax, 1964cc FPF, The first mid-engine car to win a Grand Prix
• 1957-58 Lotus 12 Climax, 1475/1964/2203cc FPF
• 1957-63 Lotus Elite, 1216cc FWE, 742cc FWMC (UDT Laystall, 1961 Le Mans)
• 1958 TVR Grantura, 1216cc FWE
• 1958-60 Lotus 16 Climax, 1475/1964/2467/2495cc FPF
• 1959 Lotus 17, 1098cc FWA, 1460cc FWB, 742cc FWMA
• 1959 Cooper T51, 2467cc FPF, World Champion
• 1959-65 Turner Sports, 1098cc FWA, 1216cc FWE
• 1960-61 Lotus 18, 2495cc FPF, 1475cc FPF
• 1960 Cooper T53, 2495cc FPF, World Champion
• 1960-63 Lotus 19, 2467/2495/2751cc FPF
• 1961 Cooper T54, 2751cc FPF, The first mid-engine Indy car
• 1962-64 Lotus 23, 742cc FWMC, 748cc FWMB
• 1962-65 Lotus 25, 1496/1497cc FWMV, World Champion
• 1963–76 Hillman Imp, 875 – 998cc derivative of the FWMA, adapted by Rootes
• 1964-65 Brabham BT11, 1497cc FWMV
• 1965 Lotus 33, 1497cc FWMV, World Champion
• 1965–75 Bond 875 and Bond Ranger, low compression version of Imp engine
• 1967-74 Ginetta G15, 875cc Imp and 998cc Rally Imp engines
• 1971-74 Clan Crusader, 875cc Imp engine

See also

• Cosworth
• List of automotive superlatives
• Forklift truck

References

Notes

External links

• Kalmar Limited UK (Formerly Kalmar Climax)
• Coventry Climax Engineering Ltd.
• 2.75L FPF warming up on Cooper T54
• The technical history of the Jaguar V12 engine
• Jaguar V12 explained by Walter Hassan and Harry Mundy