Six-stroke engine

The six-stroke engine is a type of internal combustion engine based on the four-stroke engine, but with additional complexity intended to make it more efficient and reduce emissions. Two types of six-stroke engine have been developed since the 1890s:

In the first approach, called the single piston design, the engine captures the heat lost from the four-stroke Otto cycle or Diesel cycle and uses it to power an additional power and exhaust stroke of the piston in the same cylinder. Designs use either steam or air as the working fluid for the additional power stroke.[1] The pistons in this type of six-stroke engine go up and down three times for each injection of fuel. There are two power strokes: one with fuel, the other with steam or air.

The second approach, called the opposed piston design, uses a second opposed piston in each cylinder that moves at half the cyclical rate of the main piston, thus giving six piston movements per cycle. Functionally, the second piston replaces the valve mechanism of a conventional engine but also increases the compression ratio.

Engine types

Single piston designs

These designs use a single piston per cylinder, like a conventional two- or four-stroke engine. A secondary, non-detonating fluid is injected into the chamber, and the leftover heat from combustion causes it to expand for a second power stroke followed by a second exhaust stroke.

Griffin six-stroke engine

The Kerr engine at the Anson Engine Museum.

In 1883, the Bath-based engineer Samuel Griffin was an established maker of steam and gas engines. He wished to produce an internal combustion engine, but without paying the licensing costs of the Otto patents. His solution was to develop a "patent slide valve" and a single-acting six-stroke engine using it. By 1886, Scottish steam locomotive maker Dick, Kerr & Co. saw a future in large oil engines and licensed the Griffin patents. These were double acting, tandem engines and sold under the name "Kilmarnock".[2] A major market for the Griffin engine was in electricity generation, where they developed a reputation for happily running light for long periods, then suddenly being able to take up a large demand for power. Their large heavy construction didn't suit them to mobile use, but they were capable of burning heavier and cheaper grades of oil. The key principle of the "Griffin Simplex" was a heated exhaust-jacketed external vapouriser, into which the fuel was sprayed. The temperature was held around 550 °F (288 °C), sufficient to physically vapourise the oil but not to break it down chemically. This fractional distillation supported the use of heavy oil fuels, the unusable tars and asphalts separating out in the vapouriser. Hot bulb ignition was used, which Griffin termed the "Catathermic Igniter", a small isolated cavity connected to the combustion chamber. The spray injector had an adjustable inner nozzle for the air supply, surrounded by an annular casing for the oil, both oil and air entering at 20 lb/in2 (138 kPa) pressure, and being regulated by a governor.[3][4] Griffin went out of business in 1923. Only two known examples of a Griffin six-stroke engine survive. One is in the Anson Engine Museum. The other was built in 1885 and for some years was in the Birmingham Museum of Science and Technology, but in 2007 it returned to Bath and the Museum of Bath at Work.[5]

Dyer six-stroke engine

Leonard Dyer invented a six-stroke internal combustion water injection engine in 1915, very similar to Crower's design (see below). A dozen more similar patents have been issued since.

Dyer's six-stroke engine features:

Bajulaz six-stroke engine

The Bajulaz six-stroke engine is similar to a regular combustion engine in design. There are, however, modifications to the cylinder head, with two supplementary fixed capacity chambers: a combustion chamber and an air preheating chamber above each cylinder. The combustion chamber receives a charge of heated air from the cylinder; the injection of fuel begins an isochoric (constant-volume) burn which increases the thermal efficiency compared to a burn in the cylinder. The high pressure achieved is then released into the cylinder to work the power or expansion stroke. Meanwhile a second chamber which blankets the combustion chamber, has its air content heated to a high degree by heat passing through the cylinder wall. This heated and pressurized air is then used to power an additional stroke of the piston.

The claimed advantages of the engine include reduction in fuel consumption by at least 40%, two expansion strokes in six strokes, multi-fuel usage capability, and a dramatic reduction in pollution.[6]

The Bajulaz Six-Stroke Engine was invented in 1989 by Roger Bajulaz of the Bajulaz S.A. company, based in Geneva, Switzerland; it has U.S. Patent 4,809,511 and U.S. Patent 4,513,568.

The Bajulaz six-stroke engine features claimed are:

Velozeta six-stroke engine

In a Velozeta engine, fresh air is injected into the cylinder during the exhaust stroke, which expands by heat and therefore forces the piston down for an additional stroke. The valve overlaps have been removed and the two additional strokes using air injection provide for better gas scavenging. The engine seems to show 40% reduction in fuel consumption and dramatic reduction in air pollution.[7] Its specific power is slightly less than that of a four-stroke gasoline engine.[7] The engine can run on a variety of fuels, ranging from gasoline and diesel fuel to LPG. An altered engine shows a 65% reduction in carbon monoxide pollution when compared with the four-stroke engine from which it was developed.[7] The engine was developed in 2005 by a team of mechanical engineering students, Mr. U Krishnaraj, Mr. Boby Sebastian, Mr. Arun Nair and Mr. Aaron Joseph of the College of Engineering, Trivandrum

NIYKADO Six Stroke Engine

This engine was designed, developed and patented by Chanayil Cleetus Anil, of Kochi, India, in 2012.[8] He holds Indian patent number IN252642, granted by IPIndia on May 25, 2012. The name of the engine is taken from the name of his company, NIYKADO Motors. The engine underwent a preliminary round of full-throttle tests at the Automotive Research Association of India (ARAI), Pune.[8] The inventor claims this engine "is 23 per cent more fuel efficient compared to a standard four-stroke engine"[8] and that it is "very low on pollution.".[8]

Crower six-stroke engine

In a six-stroke engine prototyped in the United States by Bruce Crower, water is injected into the cylinder after the exhaust stroke and is instantly turned to steam, which expands and forces the piston down for an additional power stroke. Thus, waste heat that requires an air or water cooling system to discharge in most engines is captured and put to use driving the piston.[1] Crower estimated that his design would reduce fuel consumption by 40% by generating the same power output at a lower RPM. The weight associated with a cooling system could be eliminated, but that would be balanced by a need for a water tank in addition to the normal fuel tank.

The Crower six-stroke engine was an experimental design that attracted media attention in 2006 because of an interview given by the 75-year-old American inventor, who has applied for a patent on his design.[1] That patent application was subsequently abandoned.[9]

Opposed piston designs

These designs use two pistons per cylinder operating at different rates, with detonation occurring between the pistons.

Beare Head

This design was developed by Malcolm Beare of Australia. The technology combines a four stroke engine bottom end with an opposed piston in the cylinder head working at half the cyclical rate of the bottom piston. Functionally, the second piston replaces the valve mechanism of a conventional engine. Claimed benefits include a 9% increase in power, and improved thermodynamic efficiency through an increased compression ratio and expansion ratio similar to the miller or atkins cycle.[10]

M4+2

The M4+2 engine working cycle animation

The M4+2 engines have much in common with the Beare Head engines, combining two opposed pistons in the same cylinder. One piston works at half the cyclical rate of the other, but while the main function of the second piston in a Beare Head engine is to replace the valve mechanism of a conventional four stroke engine, the M4+2 takes the principle one step further. The double-piston combustion engine's work is based on the cooperation of both modules. The air load change takes place in the two-stroke section of the engine. The piston of the four-stroke section is an air load exchange aiding system, working as a system of valves. The cylinder is filled with air or with an air-fuel mixture. The filling process takes place at overpressure by the slide inlet system. The exhaust gases are removed as in the classical two-stroke engine, by exhaust windows in the cylinder. The fuel is supplied into the cylinder by a fuel injection system. Ignition is realized by two spark plugs. The effective power output of the double-piston engine is transferred by two crankshafts. The characteristic feature of this engine is an opportunity of continuous change of cubic capacity and compression rate during engine work by changing the piston's location. The mechanical and thermodynamical models were meant for double-piston engines, which enable to draw up new theoretical thermodynamic cycle for internal combustion double pistons engine.

The working principle of the engine is explained in the two- and four-stroke engines article.

Piston charger engine

In this engine, similar in design to the Beare head, a "piston charger" replaces the valve system. The piston charger charges the main cylinder and simultaneously regulates the inlet and the outlet aperture leading to no loss of air and fuel in the exhaust.[11] In the main cylinder, combustion takes place every turn as in a two-stroke engine and lubrication as in a four-stroke. Fuel injection can take place in the piston charger, in the gas transfer channel or in the combustion chamber. It is also possible to charge two working cylinders with one piston charger. The combination of compact design for the combustion chamber together with no loss of air and fuel is claimed to give the engine more torque, more power and better fuel consumption. The benefit of fewer moving parts and design is claimed to lead to lower manufacturing costs. Good for hybrid technology and stationary engines. The engine is claimed to be suited to alternative fuels since there is no corrosion or deposits left on valves. The six strokes are

  1. Aspiration
  2. Precompression
  3. Gas transfer
  4. Compression
  5. Ignition and
  6. Ejection.

This is an invention of Helmut Kottmann from Germany, while working 25 years at MAHLE GmbH piston and cylinder construction. Kottman's US patents 3921608 and 5755191 are listed below.

Related patents

Related U.S. patents

Related Indian Patents

Related Polish Patents

References

  1. ↑ 1.0 1.1 1.2 Lyons, Pete (2006-02-27). "Inside Bruce Crower’s Six-Stroke Engine". Autoweek.com. Retrieved 2012-07-28.
  2. ↑ "American Griffin Engine". Smokstak.com. November 2007. Retrieved 2014-02-07., linked photos and period diagrams
  3. ↑
  4. ↑ Knight, Patrick. A to Z of British Stationary Engines. p. 83.
  5. ↑ "Only surviving Griffin engine returns home to Bath museum". Culture24.org.uk. April 15, 2007. Retrieved 2014-02-07.
  6. ↑ Yuen, W. W. et al. "The Bajulaz Cycle: a Two-Chamber Internal Combustion Engine with Increased Thermal Efficiency". SAE Technical Paper Series (Feb., 1986,): 1–10. No. 860534.
  7. ↑ 7.0 7.1 7.2 "A brilliant six-stroke from techies". 14 February 2007. Archived from the original on 22 February 2013. Retrieved 8 May 2012.
  8. ↑ 8.0 8.1 8.2 8.3 "Kochiite patents six-stroke engine". Thehindu.com. 4 July 2012.
  9. ↑ "Application 11/494,090: Method and apparatus for operating an internal combustion engine". Google.com. Retrieved 2011-12-06.
  10. ↑ "After 16 years' work –- the six-stroke engine" (PDF). Border Chronicle (Vol. 87 - No. 4365) (Bordertown, South Australia). November 10, 1994. Archived from the original (PDF) on October 1, 2011.
  11. ↑ Berni Kühne kuehne@tobe4u.de. "A new Engine generation is born Kottmann-Motor-Team Six-Stroke-Engine. Accessed January 2008". Sechstaktmotor.de. Retrieved 2014-01-31.

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