Alcoa

This article is about the company. For the town, see Alcoa, Tennessee. For the river, see Alcoa River. For other uses, see Alcoa (disambiguation).
Alcoa Inc.
Public
Traded as
Industry Metals
Founded Pittsburgh, Pennsylvania, U.S. (1888)
Founder Charles Martin Hall
Headquarters Lever House, Midtown Manhattan, New York City
(Operational base in Pittsburgh)
Area served
Worldwide
Key people
Klaus Kleinfeld
(Chairman and CEO)
Products Value-add products made of titanium, nickel and aluminum, as well as bauxite, alumina and primary aluminum
Revenue Increase $ 23.0 billion (FY 2013)[1]
Increase $ 1.2 billion (FY 2013 Total Segment ATOI)[1]
Decrease $ −2.3 billion (FY 2013)[1]
Total assets Increase $ 35.7 billion (FY 2013)[1]
Total equity Increase $ 16.5 billion (FY 2013)[1]
Number of employees
60,000 (December 2013)[1]
Website Alcoa.com

Alcoa Inc. (from Aluminum Company of America) is the world's third largest producer of aluminum, behind Rio Tinto Alcan and Rusal,[2] with corporate headquarters in New York City. From its operational base in Pittsburgh, Pennsylvania in the United States, Alcoa conducts operations in 31 countries. Alcoa is a major producer of primary aluminum, fabricated aluminum, and alumina combined, through its active and growing participation in all major aspects of the industry: technology, mining, refining, smelting, fabricating, and recycling.[3] Aluminum and alumina represent more than three-fourths of Alcoa’s revenue. Non-aluminum products include precision castings and aerospace and industrial fasteners. Alcoa’s products are used worldwide in aircraft, automobiles, commercial transportation, packaging, building and construction, oil and gas, defense, and industrial applications.

In May 2007 Alcoa made a US$27 billion hostile takeover bid for Alcan in an attempt to form the world's largest aluminum producer.[4] The bid was withdrawn when Alcan announced a friendly takeover by Rio Tinto in July 2007.[5]

Among Alcoa's other businesses are fastening systems, building products (Kawneer), and Howmet Castings.[6] The sale of the packaging unit was announced on December 21, 2007,[7] and closed in the first quarter of 2008.[8]

History

In 1886, Charles Martin Hall, a graduate of Oberlin College, discovered the process of smelting aluminum, almost simultaneously with Paul Héroult in France. He realized that by passing an electrical current through a bath of cryolite and aluminum oxide, the then semi-rare metal aluminum remained as a byproduct. This discovery, now called the Hall-Héroult process, is still the only process used to make aluminum (however, see also Bayer process).

A tablet marking where in November 1888, the Pittsburgh Reduction Company, now Aluminum Company of America, produced the first commercial run of aluminum by the Hall Electrolytic Process. Tablet installed by Historical Society of Western Pennsylvania in 1938.

Probably fewer than ten sites in the United States and Europe produced any aluminum at the time. In 1887, Hall made an agreement to try his process at the Electric Smelting and Aluminum Company plant in Lockport, New York, but it was not used and Hall left after one year. On Thanksgiving Day 1888, with the help of Alfred E. Hunt, he started the Pittsburgh Reduction Company with an experimental smelting plant on Smallman Street in Pittsburgh, Pennsylvania. In 1891, the company went into production in New Kensington, Pennsylvania. In 1895, a third site opened at Niagara Falls. By about 1903, after a settlement with Hall's former employer, and while its patents were in force, the company was the only legal supplier of aluminum in the United States.[9][10]

By 1902 New Kensington consisted of 173,000 sq. feet on 15 acres with 276 employees and the company operated hydropower and reduction plants in Niagara Falls, NY (1895), Shawinigan Falls, Quebec (1900), mining operations in Bauxite, AR (1901) and reduction facilities in East St. Louis, IL (1902). "The Aluminum Company of America" became the firm's new name on January 1, 1907.[11] The acronym "Alcoa" was coined in 1910, given as a name to two of the locales where major corporate facilities were located (although one of these has since been changed), and in 1999 was adopted as the official corporate name.

From 1902 until 1915 additional plants in Massena, NY (1903), Alcoa, TN (1911), Edgewater, NJ (1915), Baden, NC (1915) came online while New Kensington had 31 buildings in the complex housing six departments (tubes, sheets, rods, bar and wire, extrusion, jobbing, foil) and two subsidiaries (Aluminum Cooking Utensil Company and Aluminum Seal Company). In 1907 it created the "company town" of Pine Grove, New York, for workers outside Massena. In Baden, Alcoa, Maryville and elsewhere the company funded the construction of schools, parks, playgrounds and medical facilities.[11]

By the end of World War I Alcoa's New Kensington facility accounted for 3,292 workers—a fifth of the local population—and covered over 1 million square feet of manufacturing space on 75 acres.[11]

In 1938, the Justice Department charged Alcoa with illegal monopolization, and demanded that the company be dissolved. The case of United States v. Alcoa was settled six years later.

Alcoa purchased an 8% stake of Aluminium Corporation of China (Chalco) in 2001.[12] It tried to form a strategic alliance with China's largest aluminum producer, at its Pingguo facility; however, it was unsuccessful. Alcoa sold their stake in Chalco on September 12, 2007, for around $2 billion.[13][14]

In 2004, Alcoa's specialty chemicals business was sold to two private equity firms led by Rhône Group for an enterprise value of $342 million, which included the assumption of debt and other unfunded obligations.[15] Rhône Group then changed the name to Almatis, Inc.

In 2005 Alcoa acquired two major production facilities in Russia, at Samara and Belaya Kalitva.[16]

In 2005, Alcoa began construction in Iceland on Alcoa Fjarðaál, a state-of-the-art aluminum smelter and the company's first greenfield smelter in more than 20 years,[17] albeit under heavy criticism by local and international NGOs related to a controversial dam project exclusively dedicated to supplying electricity to this smelter. Also, Alcoa has completed or is undergoing primary aluminum expansion projects in Brazil, Jamaica, and Pinjarra, Western Australia.

In 2006, Alcoa relocated its top executives from Pittsburgh to New York City. Although the company's principal office is located in New York City, the company's operational headquarters are still located at its Corporate Center in Pittsburgh. Alcoa employs approximately 2,000 people at its Corporate Center in Pittsburgh and 60 at its principal office in New York.[18]

Alcoa was named one of the top three most sustainable corporations in the world at the World Economic Forum in Davos, Switzerland.[19][20]

On May 8, 2008, Klaus Kleinfeld was appointed CEO of Alcoa, succeeding Alain Belda.[21] On April 23, 2010, Alcoa’s Board of Directors elected Kleinfeld to the office of Chairman, following Belda’s planned retirement.[22]

On July 16, 2012, Alcoa announced that it would take over full ownership and operation of Evermore Recycling and make it part of Alcoa's Global Packaging group. Evermore Recycling is a leader in used beverage can recycling, purchasing more recycled cans than any other group worldwide.[23]

In June 2013, Alcoa announced it would permanently close its Fusina primary aluminium smelter, in Venice where production had been curtailed since June 2010.[24]

On January 9, 2014, Alcoa reached a settlement with the U.S. Securities and Exchange Commission and the U.S. Department of Justice over charges of bribing Bahraini officials. Under the terms of the settlement they will pay the SEC $175 million to settle the charges. To settle the criminal claims with the DOJ, Alcoa World Alumina (AWA, a company within Alcoa World Alumina and Chemicals) is pleading guilty to one count of violating the anti-bribery provisions of the Foreign Corrupt Practices Act (FCPA). AWA will pay the DOJ $223 million in five equal installments over the next four years, bringing the company’s total bill for the scandal to $384 million.[25]

Environmental record

The Political Economy Research Institute ranks Alcoa 15th among corporations emitting airborne pollutants in the United States. The ranking is based on the quantity (13 million pounds in 2005) and toxicity of the emissions.[26] In April 2003, Alcoa Inc. agreed to spend an estimated $330 million to install a new coal-fired power plant with state-of-the-art pollution controls to eliminate the vast majority of sulfur dioxide and nitrogen dioxide emissions from the power plant at Alcoa's aluminum production facility in Rockdale, Texas. The settlement was the ninth case the Bush administration pursued to bring the coal-fired power plant industry into full compliance with the Clean Air Act. Alcoa was unlawfully operating at the Rockdale facility since it overhauled the Rockdale power plant without installing necessary pollution controls and without first obtaining proper permits required by "New Source Review" program of the Clean Air Act.[27] In February 1999, Alcoa cleaned soils and sediment contaminated with polychlorinated biphenyls (PCB) and lead at the York Oil federal Superfund site in Moira, New York, in accordance with the Environmental Protection Agency. The site, a former waste oil recycling storage facility, accepted waste oil from a number of companies, including Alcoa. The facility was improperly managed and operated and, as a result, soils on the York Oil Property and nearby wetlands sediments and groundwater were contaminated. The United States Environmental Protection Agency (EPA) issued a Superfund Unilateral Order on December 31, 1998, requiring Alcoa to excavate, treat and dispose of the contaminated wetlands sediments.[28]

Operations

Jamaica

Alcoa formed the Alcoa Minerals of Jamaica subsidiary on the island in 1959, shipping their first load of bauxite in 1963 from Rocky Point. Later in 1972, Alcoa established a 500,000 metric tonne per year refinery where they process bauxite into alumina. They have continued to upgrade the plant through the years and its now capable 1.425 metric tonnes per year. In 1988 the Jamaican government gained a 50% share in the subsidiary and renamed the operation to Jamalco, Alcoa being the managing partner. Expansion of the operation in 2007 resulted in Alcoa owning a total of 55% of the operation. Alcoa continues to mine bauxite in the Jamaican parishes of Clarendon and Manchester while competitors' operations take place in nearby parishes.

Ghana

Alcoa's affiliate in Ghana, the Volta Aluminum Company, was completely closed between May 2003 and early 2006, due to problems with its electricity supply.[29][30]

Iceland

The Fjardaál smelter in eastern Iceland was completed in June 2007, and brought into full operation the following April. The plant processes 940 tons of aluminum a day, with a capacity of 346,000 metric tons a year,[31] making it Alcoa's second largest capacity smelter. For power, the plant relies on the Kárahnjúkar Hydropower Plant, constructed and operated by the state owned Landsvirkjun specifically for the smelting operation. That project was subject to controversy due to its impact on the environment.

In 2006, Alcoa and the government of Iceland signed an agreement on instigating a thorough feasibility study for a new 250,000 tpy (Tons Per Year) smelter in Bakki by Húsavík in Northern Iceland. In October 2011, the proposed project was dropped because "the power availability and proposed pricing would not support an aluminum smelter".[3]

United Kingdom

Alcoa owns a division in Exeter, known as Howmet Castings. The division here is home to a both an Alloy and Casting facility. As of 2012 the plant employed around 600 employees.

Birmingham, England

Established shortly before World War II, the facility at Kitts Green, Birmingham, has produced many aluminium products. From the 1960s to the 1980s, the plant focused on flat-rolled products for the aerospace industry.[32] As of 2007 the plant had 530 employees.

Swansea, Wales

On November 21, 2006, Alcoa announced that it planned to close the Waunarlwydd works in Swansea, with the loss of 298 jobs. Production ceased at the Swansea plant on January 27, 2007. A small site closure team worked at the site until the 31st December 2008. The site is still owned by Alcoa, but is now managed locally and renamed, Westfield Industrial Park. Several of the large buildings are leased out to local businesses.[33][34]

Australia

Alcoa operates bauxite mines, alumina refineries and aluminum smelters through Alcoa World Alumina and Chemicals, a joint venture between Alumina Limited and Alcoa. Alcoa operates two bauxite mines in Western Australia—the Huntly and Willowdale mines. Alcoa World Alumina and Chemicals owns and operates three alumina refineries in Western Australia: Kwinana, Pinjarra, and Wagerup. The Wagerup expansion plans have been put on hold due to the Global Financial Crisis. Two aluminum smelters are also operated in the state of Victoria at Portland and Point Henry; the Point Henry smelter is scheduled to be closed in August 2014.[35] Alcoa Australia Rolled Products, a 100% Alcoa Inc. venture, operates two rolling mills. The Point Henry Rolling mill in Victoria and the Yennora rolling mill in N.S.W. have a combined rolling capacity of approx. 200,000 tonnes. Alcoa uses 12,600 GWh or 15% of Victoria's electricity annually.[36]

Alcoa's Western Australian Wagerup plant has a troubled history in the context of claims that pollution from the plant has had an adverse impact on the health of members of the adjacent local community.[37][38][39]

United States

Barack Obama speaking to Alcoa workers at the Riverdale, Iowa plant.

On January 3, 2003, Alcoa opened its new operations headquarters on the North Shore of Pittsburgh. This move came about after it donated its 50-year-old skyscraper headquarters in Downtown Pittsburgh to the Regional Development Authority.

Forged aluminum wheels. Made by Alcoa with their typical design.

Alcoa created a plant just outside of Maryville in Blount County, Tennessee, which was the biggest provider of aluminum in the South. The area needed housing for workers, so Alcoa built many houses. The area eventually turned into a city and the wife of Alcoa hydro-engineer James Rickey came up with the name Alcoa as an acronym for Aluminum Company of America. The name Alcoa was, therefore, created specifically to name the town Alcoa, Tennessee, which was founded in 1919. Over time, the name Alcoa was unofficially used to reference the company as well, including its first employee-created credit union in the state. The Aluminum Company of America officially changed its name to Alcoa, Inc. in 1999.[40]

Alcoa's Massena West plant is the longest operating smelter in the United States, having been in continuous operation since 1902. The Reynolds Aluminum Plant became Massena East when the companies merged in 2000.

Alcoa has a plant in Riverdale, Iowa, which was founded in 1947 on the banks of the Mississippi River. It is the company's hub for their aerospace supply hub and premier aerospace supply plant. It has produced at least one piece of metal on every space vehicle and contributed to the moon landing.

Alcoa had a smelting plant in Badin, North Carolina from 1917 to 2007 and continues a hydroelectric power operation there.[41]

Alcoa also operates an aluminum smelting plant of similar size to the one in Tennessee in Warrick County, Indiana, just east of Newburgh, Vectren Energy operates a coal power plant on the site to provide electricity.

Alcoa maintains several Research and Development Centers in the United States. The largest one, Alcoa Technical Center, is located East of its Pittsburgh Headquarters at Alcoa Center, Pennsylvania. The "Tech Center" is as large as some college campuses, has its own zip code and maintains an extensive intellectual and physical resource for innovation. Alcoa's extensive safety program continuously improves safety at the Tech Center. After Paul O'Neill became Alcoa CEO in 1987, Alcoa became one of the safest companies in the world, despite the aluminum industry's inherent risks.[42]

Alcoa makes tire rims for cars, buses, and vehicles. The rims for cars, buses, and vehicles are machined in Barberton, Ohio, and forged at Alcoa's plant in Cleveland, near the massive Arcelor Mittal steel plant. It also has offices in nearby Independence, Ohio.

Alcoa makes cans for the soft drink industry.

Alcoa also has a subsidiary called Alcoa Fastening Systems, which manufactures aerospace fasteners. AFS Headquarters is located in Torrance, California, and in France, with half of the manufacturing locations located in southern California and others located in Arizona, New York, France, Germany, China, Hungary, Mexico, UK and Morocco. AFS also compromises Sales and Distribution/Logistics.[43]

Russia

Alcoa first began commercial operations in Russia and opened an office in Moscow in 1993. Today, the Company employs approximately 5,370 people at its manufacturing operations in Samara and Belaya Kalitva. Since 2005, the company's reported investments reached over $787 million in its Russia operations, which has included a complete modernization of production equipment and processes at Samara and Belaya Kalitva. Alcoa Samara and Alcoa Belaya Kalitva plants produce a wide range of aluminum semi-fabricated products, including flat-rolled products, hard alloy extrusions and forgings for packaging, aerospace, automotive, building and construction, commercial transportation, oil and gas and industrial markets.[44]

Alcoa World Alumina and Chemicals

Alcoa owns and operates the majority of its alumina refineries through its 60% share of Alcoa World Alumina and Chemicals.

Alcoa primary aluminum smelters

Alcoa has interests in 25 primary aluminum smelters in 8 countries.

Alcoa smelters[45][46]
CountryLocationEquity ownershipPlant Total Nameplate capacity (kt per year)Alcoa's Capacity (kt per year)
AustraliaAustraliaPoint Henry 100% 190 190
AustraliaAustraliaPortland 55% 358197
BrazilBrazilPoços de Caldas 100% 96 96
BrazilBrazilSão Luís (Alumar)60% 447 268
CanadaCanadaBaie-Comeau*100%385 385
CanadaCanadaBécancour 75%413 310
CanadaCanadaDeschambault100% 260 260
IcelandIcelandFjarðaál100%344 344
ItalyItalyFusina100%44 44
ItalyItalyPortovesme100%150 150
NorwayNorwayLista, Farsund100%150 150
NorwayNorwayMosjøen100%188 188
SpainSpainAvilés100%93 93
SpainSpainA Coruña 100% 87 87
SpainSpainSan Cibrao 100% 228 228
United StatesUnited StatesAlcoa, TN** 100% 215 215
United StatesUnited StatesBadin, NC** 100% 60 60
United StatesUnited StatesNewburgh, IN (Warrick)* 100% 309 309
United StatesUnited StatesFerndale, WA (Intalco)* 100% 279 279
United StatesUnited StatesFrederick, MD (Eastalco)** 100% 195 195
United StatesUnited StatesMassena, NY (East Plant)**[47]100% 125 125
United StatesUnited StatesMassena, NY (West Plant) 100% 130 130
United StatesUnited StatesMount Holly, SC 50% 229 115
United StatesUnited StatesRockdale, TX** 100% 267 267
United StatesUnited StatesWenatchee, WA*** 100% 184 184

*One idle potline
**Temporarily curtailed
***Two idle potlines

In popular culture

Alcoa is portrayed as the main sponsor of the CBS' 1953 program See It Now in George Clooney's Academy Award–nominated film Good Night, and Good Luck.[48]

See also


References

  1. 1.0 1.1 1.2 1.3 1.4 1.5 "Alcoa Inc. 2013 Annual Report, Form 10-K, Filing Date Feb 13, 2014". sec.gov. Retrieved April 23, 2014.
  2. "Gimme Smelter". The Economist. 2007-07-19. Archived from the original on 12 November 2007. Retrieved 2007-10-15.
  3. 3.0 3.1 "Almy mom coa Inc 2011 Annual Report, Form 10-K, Filing Date Feb 16, 2012" (PDF). secdatabase.com. Retrieved June 25, 2012.
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  11. 11.0 11.1 11.2 http://www.phmc.state.pa.us/Portal/Communities/BHP/MPDFs/Historic_Aluminum_Resources_of_Southwestern_PA.pdf
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  14. "Alcoa, Form 8-K, Current Report, Filing Date Sep 12, 2007" (PDF). secdatabase.com. Retrieved Jan 3, 2013.
  15. "Alcoa, Form 10-Q, Quarterly Report, Filing Date Apr 23, 2004" (PDF). secdatabase.com. Retrieved Jan 3, 2013.
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  17. "Alcoa, Form 8-K, Current Report, Filing Date Oct 8, 2004". secdatabase.com. Retrieved Jan 3, 2013.
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  21. "Alcoa, Form 8-K, Current Report, Filing Date May 13, 2008" (PDF). secdatabase.com. Retrieved Jan 3, 2013.
  22. "Alcoa, Form 8-K, Current Report, Filing Date Apr 27, 2010". secdatabase.com. Retrieved Jan 3, 2013.
  23. "Alcoa Takes Full Ownership of Evermore Recycling". BrightWire.
  24. Alcoa permanently closes Italian aluminium smelter, South Africa: Mining Weekly, 2013
  25. "Alcoa Reaches Settlement With SEC And DOJ Over Bahraini Bribery Scandal". Forbes. January 9, 2014.
  26. "Political Economy Research Institute - Toxic 100". Peri.umass.edu. Archived from the original on 27 July 2010. Retrieved 2010-07-13.
  27. "U. S. Announces Clean Air Act Coal-fired Power Plant Settlement with Alcoa - Settlement Will Reduce Nitrogen Oxide and Sulfur Dioxide Emissions from Facility by More than 90 P". Yosemite.epa.gov. Retrieved 2010-07-13.
  28. "Alcoa To Carry Out EPA's Order and Expand Cleanup at Superfund Site in Moira, New York To Contaminated Wetlands Sediments | Newsroom | US EPA". Yosemite.epa.gov. Retrieved 2010-07-13.
  29. Aluworks limited (ALW) – Half year best performing stock July, 2006
  30. "Alcoa in Ghana: News: News From Ghana: Alcoa, Government of the Republic of Ghana Agree to Re-Start Valco Smelter". Alcoa.com. 2005-08-04. Retrieved 2010-07-13.
  31. Iceland Reydarfjordur
  32. Case study – Alcoa University of Lancaster Business School
  33. Eade, Christine (2008-04-18). "Alcoa sells vacant factory for £13m | Markets - print". Property Week. Retrieved 2010-07-13.
  34. "Knight Frank Commercial Search UK: Logistics & Industrial".
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  37. "Something in the Air.". Australian Broadcasting Commission - ABC Four Corners. 2005-03-10. Retrieved 2009-12-24.
  38. "Alcoa pleads not guilty over Wagerup dust.". Australian Broadcasting Commission - ABC News. 2009-07-23. Retrieved 2009-12-24.
  39. "Alcoa says health complaints 'unfounded'.". Australian Broadcasting Commission - ABC News. 2009-12-06. Retrieved 2009-12-24.
  40. "Name Change Filed as Item 5. Other Events.".
  41. "About Badin Works". Archived from the original on 15 March 2010. Retrieved 2010-03-02.
  42. Fast Company magazine Jul 1, 2009 - Note: Dubious Source
  43. "Alcoa Fastening Systems: Manufacturer of Fasteners for the Aerospace and Commercial Transportation Industries". Alcoa.com. Retrieved 2013-06-02.
  44. "Alcoa в России - Алкоа Россия. Крупнейший производитель алюминиевых полуфбрикатов в России и странах СНГ". Alcoa.ru. 2011-08-22. Retrieved 2013-06-02.
  45. "Alcoa smelting capacity". Retrieved 2009-10-29.
  46. "Alcoa: Worldwide: Markets: Aluminum Ingot Products: Global Capacity". Archived from the original on 27 September 2007. Retrieved 2007-08-28.
  47. http://www.alcoa.com/global/en/news/news_detail.asp?pageID=20140115000185en&newsYear=2014
  48. http://www.alcoa.com/global/en/news/alcoa_video.asp?videoid=63

External links