Lumber

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Timber in storage for later processing at a sawmill
Wood cut from Victorian Eucalyptus regnans
The harbor of Bellingham, Washington, filled with logs, 1972

Lumber (American English)[1] or timber (British English)[2] is a collective term for harvested wood that has been manufactured into boards and planks. This process is part of something called wood production. Lumber is predominantly used for structural purposes but has many other uses as well. Lumber is classified as hardwood or softwood.

Lumber is supplied either rough or finished. Besides pulpwood, rough lumber is the raw material for furniture-making and other items requiring additional cutting and shaping. It is available in many species, usually hardwoods, but it is also readily available in softwoods such as white pine and red pine because of their low cost.[citation needed] Finished lumber is supplied in standard sizes, mostly for the construction industry, primarily softwood from coniferous species including pine, fir and spruce (collectively known as Spruce-pine-fir), cedar, and hemlock, but also some hardwood, for high-grade flooring.

Terminology

In the United Kingdom and other Commonwealth Countries such as Australia and New Zealand, timber is a term used for sawn wood products, such as floor boards, whereas generally in the United States and Canada, it refers to standing or felled trees, before they are milled into boards referred to as lumber.

"Timber" is also used there to describe sawn lumber not less than 5 inches (127 mm) in its smallest dimension.[3] An example of the latter is often partially finished lumber used in timber-frame construction.

In the United Kingdom, the word lumber is rarely used in relation to wood and timber is almost universally used in its place; lumber does, however, have several other meanings in the UK, including unused or unwanted items.

Remanufactured lumber

Remanufactured Lumber refers to secondary or tertiary processing/cutting of previously milled lumber. The term specifically refers to lumber cut for industrial or wood packaging use. Lumber is cut by ripsaw or resaw to create dimensions that are not usually processed by a primary sawmill.

Resawing is the process of splitting 1 inch through 12 inch hardwood or softwood lumber into two or more thinner pieces of full length boards. For example, splitting a ten foot 2x4 into two ten foot 1x4s is considered resawing.

Plastic lumber

Structural lumber may also be produced from recycled plastic and new plastic stock, but its introduction has been strongly opposed by the forestry industry.[4] Blending fiberglass in plastic lumber enhances its strength, durability, and fire resistance.[5] Plastic fiberglass structural lumber can have a "class 1 flame spread rating of 25 or less, when tested in accordance with ASTM standard E 84," which means it burns slower than almost all treated wood lumber.[6]

Dimensional lumber

Example of 2×4.

Dimensional lumber is a term used for lumber that is cut to standardized width and depth specified in inches. Carpenters extensively use dimensional lumber in framing wooden buildings. Examples of common sizes are 2×4 (pictured) (also two-by-four and other variants, such as four-by-two in the UK, Australia, New Zealand), 2×6, and 4×4. The length of a board is usually specified separately from the width and depth. It is thus possible to find 2×4s that are four, eight, or twelve feet in length. In the United States and Canada the standard lengths of lumber are 6 feet (1.83 meters), 8 (2.44), 10 (3.05), 12 (3.66), 14 (4.27), 16 (4.88), 18 (5.49), 20 (6.10), 22 (6.71), and 24 feet (7.32 meters). For wall framing, "stud," or "precut" sizes are available, and commonly used. For an eight, nine, or ten foot ceiling height, studs are available in 92 58 inches (235 cm), 104 58 inches (266 cm), and 116 58 inches (296 cm). The term "stud" is used inconsistently to specify length, though, so where the exact length matters, one must specify the length explicitly.

North American softwood dimensional lumber sizes
Nominal

(inches)

Actual Nominal

(inches)

Actual Nominal

(inches)

Actual
1 × 2 34 in × 1 12 in (19 mm × 38 mm) 2 × 2 1 12 in × 1 12 in (38 mm × 38 mm) 4 × 4 3 12 in × 3 12 in (89 mm × 89 mm)
1 × 3 34 in × 2 12 in (19 mm × 64 mm) 2 × 3 1 12 in × 2 12 in (38 mm × 64 mm) 4 × 6 3 12 in × 5 12 in (89 mm × 140 mm)
1 × 4 34 in × 3 12 in (19 mm × 89 mm) 2 × 4 1 12 in × 3 12 in (38 mm × 89 mm) 6 × 6 5 12 in × 5 12 in (140 mm × 140 mm)
1 × 6 34 in × 5 12 in (19 mm × 140 mm) 2 × 6 1 12 in × 5 12 in (38 mm × 140 mm) 8 × 8 7 14 in × 7 14 in (184 mm × 184 mm)
1 × 8 34 in × 7 14 in (19 mm × 184 mm) 2 × 8 1 12 in × 7 14 in (38 mm × 184 mm)
1 × 10 34 in × 9 14 in (19 mm × 235 mm) 2 × 10 1 12 in × 9 14 in (38 mm × 235 mm)
1 × 12 34 in × 11 14 in (19 mm × 286 mm) 2 × 12 1 12 in × 11 14 in (38 mm × 286 mm)

Solid dimensional lumber typically is only available up to lengths of 24 ft (7.32 m). Engineered wood products, manufactured by binding the strands, particles, fibers, or veneers of wood, together with adhesives, to form composite materials, offer more flexibility and greater structural strength than typical wood building materials.[7]

Pre-cut studs save a framer a lot of time as they are pre-cut by the manufacturer to be used in 8 ft (2.44 m), 9 ft (2.74 m) & 10 ft (3.05 m) ceiling applications, which means they have removed a few inches of the piece to allow for the sill plate and the double top plate with no additional sizing necessary.

In the Americas, two-bys (2×4s, 2×6s, 2×8s, 2×10s, and 2×12s), along with the 4×4, are common lumber sizes used in modern construction. They are the basic building block for such common structures as balloon-frame or platform-frame housing. Dimensional lumber made from softwood is typically used for construction, while hardwood boards are more commonly used for making cabinets or furniture.

Lumber's nominal dimensions are larger than the actual standard dimensions of finished lumber. Historically, the nominal dimensions were the size of the green (not dried), rough (unfinished) boards that eventually became smaller finished lumber through drying and planing (to smooth the wood). Today, the standards specify the final finished dimensions and the mill cuts the logs to whatever size it needs to achieve those final dimensions. Typically, that rough cut is smaller than the nominal dimensions because modern technology makes it possible and it uses the logs more efficiently. For example, a "2x4" board historically started out as a green, rough board actually 2 inches by 4 inches. After drying and planing, it would be smaller, by a nonstandard amount. Today, a "2x4" board starts out as something smaller than 2 inches by 4 inches and not specified by standards, and after drying and planing is reliably 1 12 inches x 3 12 inches.

Early standards called for green rough lumber to be of full nominal dimension when dry. However, the dimensions have diminished over time. In 1910, a typical finished 1-inch- (25 mm) board was 1316 in (21 mm). In 1928, that was reduced by 4%, and yet again by 4% in 1956. In 1961, at a meeting in Scottsdale, Arizona, the Committee on Grade Simplification and Standardization agreed to what is now the current U.S. standard: in part, the dressed size of a 1 inch (nominal) board was fixed at 34 inch; while the dressed size of 2 inch (nominal) lumber was reduced from 1 58 inch to the current 1 12 inch.[8]

Dimensional lumber is available in green, unfinished state, and for that kind of lumber, the nominal dimensions are the actual dimensions.

Grades and standards

Individual pieces of lumber exhibit a wide range in quality and appearance with respect to knots, slope of grain, shakes and other natural characteristics. Therefore, they vary considerably in strength, utility and value.

The move to set national standards for lumber in the United States began with publication of the American Lumber Standard in 1924, which set specifications for lumber dimensions, grade, and moisture content; it also developed inspection and accreditation programs. These standards have changed over the years to meet the changing needs of manufacturers and distributors, with the goal of keeping lumber competitive with other construction products. Current standards are set by the American Lumber Standard Committee, appointed by the Secretary of Commerce.[9]

Design values for most species and grades of visually graded structural products are determined in accordance with ASTM standards, which consider the effect of strength reducing characteristics, load duration, safety and other influencing factors. The applicable standards are based on results of tests conducted in cooperation with the USDA Forest Products Laboratory. Design Values for Wood Construction, which is a supplement to the ANSI/AF&PA National Design Specification® for Wood Construction, provides these lumber design values, which are recognized by the model building codes. A summary of the six published design values—including bending (Fb), shear parallel to grain (Fv), compression perpendicular to grain (Fc-perp), compression parallel to grain (Fc), tension parallel to grain (Ft), and modulus of elasticity (E and Emin) can be found in Structural Properties and Performance[10] published by WoodWorks.

Canada has grading rules that maintain a standard among mills manufacturing similar woods to assure customers of uniform quality. Grades standardize the quality of lumber at different levels and are based on moisture content, size and manufacture at the time of grading, shipping and unloading by the buyer. The National Lumber Grades Authority (NLGA)[11] is responsible for writing, interpreting and maintaining Canadian lumber grading rules and standards. The Canadian Lumber Standards Accreditation Board (CLSAB)[12] monitors the quality of Canada's lumber grading and identification system.

Attempts to maintain lumber quality over time have been challenged by historical changes in the timber resources of the United States—from the slow-growing virgin forests common over a century ago to the fast-growing plantations now common in today's commercial forests. Resulting declines in lumber quality have been of concern to both the lumber industry and consumers and have caused increased use of alternative construction products[13][14]

Machine stress-rated and machine-evaluated lumber is readily available for end-uses where high strength is critical, such as truss rafters, laminating stock, I-beams and web joints. Machine grading measures a characteristic such as stiffness or density that correlates with the structural properties of interest, such as bending strength. The result is a more precise understanding of the strength of each piece of lumber than is possible with visually graded lumber, which allows designers to use full-design strength and avoid overbuilding.[15]

In Europe, strength grading of sawn softwood is done according to EN-14081-1/2/3/4 and sorted into 9 classes; In increasing strength these are: C14, C16, C18, С22, С24, С27, С30, С35 and С40[16]

  • C14 Used for Scaffolding or Formwork
  • C24 General construction
  • C30 Prefab Rooftrusses and where design requires somewhat stronger joists than C24 can offer
  • C40 Usually seen in Glulam

Hardwoods

In North America, sizes for dimensional lumber made from hardwoods varies from the sizes for softwoods. Boards are usually supplied in random widths and lengths of a specified thickness, and sold by the board-foot (144 cubic inches or 2,360 cubic centimetres, 112th of 1 cubic foot or 0.028 cubic metres). This does not apply in all countries; for example, in Australia many boards are sold to timber yards in packs with a common profile (dimensions) but not necessarily consisting of the same length boards.

Hardwood dimensional lumber sizes
Nominal Surfaced on one side (S1S) Surfaced on two sides (S2S)
12 in 38 in (9.5 mm) 516 in (7.9 mm)
58 in 12 in (13 mm) 716 in (11 mm)
34 in 58 in (16 mm) 916 in (14 mm)
1 in or 44 in 78 in (22 mm) 1316 in (21 mm)
1 14 in or 54 in 1 18 in (29 mm) 1 116 in (27 mm)
1 12 in or 64 in 1 38 in (35 mm) 1 516 in (33 mm)
2 in or 84 in 1 1316 in (46 mm) 1 34 inches (44 mm)
3 in or 124 in 2 1316 in (71 mm) 2 34 in (70 mm)
4 in or 164 in 3 1316 in (97 mm) 3 34 in (95 mm)

Also in North America, hardwood lumber is commonly sold in a "quarter" system when referring to thickness. 4/4 (four quarters) refers to a 1-inch-thick (25 mm) board, 8/4 (eight quarters) is a 2-inch-thick (51 mm) board, etc. This system is not usually used for softwood lumber, although softwood decking is sometimes sold as 5/4 (actually one inch thick).

Hardwoods cut for furniture are cut in the fall and winter, after the sap has stopped running in the trees. If hardwoods are cut in the spring or summer the sap ruins the natural color of the timber and decreases the value of the timber for furniture.

Engineered lumber

Engineered lumber is lumber created by a manufacturer and designed for a certain structural purpose. The main categories of engineered lumber are:[17]

  1. Laminated Veneer Lumber (LVL) – LVL comes in 1 34 inch thicknesses with depths such as 9 12, 11 78, 14, 16, 18, or 24 inches, and are often doubled or tripled up. They function as beams to provide support over large spans, such as removed support walls and garage door openings, places where dimensional lumber isn't sufficient, and also in areas where a heavy load is bearing from a floor, wall or roof above on a somewhat short span where dimensional lumber isn't practical. This type of lumber cannot be altered by holes or notches anywhere within the span or at the ends, as it compromises the integrity of the beam, but nails can be driven into it wherever necessary to anchor the beam or to add hangers for I-joists or dimensional lumber joists that terminate at an LVL beam.
  2. Wood I-Joists – Sometimes called "TJI","Trus Joists" or "BCI", all of which are brands of wood I-joists, they are used for floor joists on upper floors and also in first floor conventional foundation construction on piers as opposed to slab floor construction. They are engineered for long spans and are doubled up in places where a wall will be aligned over them, and sometimes tripled where heavy roof-loaded support walls are placed above them. They consist of a top and bottom chord/flange made from dimensional lumber with a webbing in-between made from oriented strand board (OSB). The webbing can be removed up to certain sizes/shapes according to the manufacturer's or engineer's specifications, but for small holes, wood I-joists come with "knockouts", which are perforated, pre-cut areas where holes can be made easily, typically without engineering approval. When large holes are needed, they can typically be made in the webbing only and only in the center third of the span; the top and bottom chords cannot be cut. Sizes and shapes of the hole, and typically the placing of a hole itself, must be approved by an engineer prior to the cutting of the hole and in many areas, a sheet showing the calculations made by the engineer must be provided to the building inspection authorities before the hole will be approved. Some I-joists are made with W-style webbing like a truss to eliminate cutting and allow ductwork to pass through.
    Freshly cut logs showing sap running from beneath bark
  3. Finger-Jointed Lumber – Solid dimensional lumber lengths typically are limited to lengths of 22 to 24 feet, but can be made longer by the technique of "finger-jointing" lumber by using small solid pieces, usually 18 to 24 inches long, and joining them together using finger joints and glue to produce lengths that can be up to 36 feet long in 2×6 size. Finger-jointing also is predominant in precut wall studs. It is also an affordable alternative for non-structural hardwood that will be painted (staining would leave the finger-joints visible). Care must be taken during construction to avoid nailing directly into a glued joint as stud breakage can occur.
  4. Glu-lam Beams – Created from 2×4 or 2×6 stock by gluing the faces together to create beams such as 4×12 or 6×16. As such, a beam acts as one larger piece of lumber - thus eliminating the need to harvest larger, older trees for the same size beam.
  5. Manufactured Trusses – Trusses are used in home construction as a pre-fabricated replacement for roof rafters and ceiling joists (stick-framing). It is seen as an easier installation and a better solution for supporting roofs as opposed to the use of dimensional lumber's struts and purlins as bracing. In the southern USA and other parts, stick-framing with dimensional lumber roof support is still predominant. The main drawback of trusses are reduced attic space, time required for engineering and ordering, and a cost higher than the dimensional lumber needed if the same project were conventionally framed. The advantages are significantly reduced labor costs (installation is faster than conventional framing), consistency, and overall schedule savings.

Various pieces and cuts

Timber piles

In the United States, pilings are mainly cut from Southern Yellow Pines (SYP) and Douglas Firs (DF). Treated pilings are available in CCA retentions of .60, .80, and 2.50 pcf (pounds per cubic foot) if treatment is required.

Defects in lumber

Defects occurring in lumber are grouped into the following five divisions:

Conversion

During the process of converting timber to commercial form the following defects may occur:

  1. Chip mark: this defect is indicated by the marks or signs placed by chips on the finished surface of timber
  2. Diagonal grain: improper sawing of timber
  3. Torn grain: when a small depression is made on the finished surface due to falling of some tool
  4. Wane: presence of original rounded surface in the finished product

Defects due to fungi

Fungi attack timber when these conditions are all present:

  1. The timber moisture content is above 25% on a dry-weight basis
  2. The environment is warm enough
  3. Air is present

Wood with less than 25% moisture (dry weight basis) can remain free of decay for centuries. Similarly, wood submerged in water may not be attacked by fungi if the amount of oxygen is inadequate.

Fungi timber defects:

  1. Blue stain
  2. Brown rot
  3. Dry rot
  4. Heart rot
  5. Sap stain
  6. Wet rot
  7. White rot

Following are the insects which are usually responsible for the decay of timber:

  1. Woodboring beetles
  2. Marine borers (Barnea similis)
  3. Termites
  4. Carpenter ants
  5. Carpenter bee

Natural forces

There are two main natural forces responsible for causing defects in timber: abnormal growth and rupture of tissues.

Seasoning

The seasoning of lumber is typically done in a kiln or air dried. Defects due to seasoning are the number one cause for splinters and slivers.[citation needed]

Durability and service life

Under proper conditions, wood provides excellent, lasting performance. However, it also faces several potential threats to service life, including fungal activity and insect damage—which can be avoided in numerous ways. Section 2304.11 of the International Building Code (IBC) addresses protection against decay and termites. This section provides requirements for non-residential construction applications, such as wood used above ground (e.g., for framing, decks, stairs, etc.), as well as other applications.

There are four recommended methods to protect wood-frame structures against durability hazards and thus provide maximum service life for the building. All require proper design and construction:

1. Control moisture using design techniques to avoid decay.
2. Provide effective control of termites and other insects.
3. Use durable materials such as pressure treated or naturally durable species of wood where appropriate.
4. Provide quality assurance during design and construction and throughout the building’s service life using appropriate maintenance practices.

Moisture control

Wood is a hygroscopic material, which means it naturally absorbs and releases water to balance its internal moisture content with the surrounding environment. The moisture content of wood is measured by the weight of water as a percentage of the oven-dry weight of the wood fiber. The key to controlling decay is to control moisture. Once decay fungi are established, the minimum moisture content for decay to propagate is 22 to 24 percent, so building experts recommend 19 percent as the maximum safe moisture content for untreated wood in service. Water by itself does not harm the wood, but rather, wood with consistently high moisture content enables fungal organisms to grow.

The primary objective when addressing moisture loads is to keep water from entering the building envelope in the first place, and to balance the moisture content within the building itself. Moisture control by means of accepted design and construction details is a simple and practical method of protecting a wood-frame building against decay. Finally, for applications with a high risk of staying wet, designers should specify durable materials such as naturally decay-resistant species or wood that’s been treated with preservatives. Cladding, shingles, sill plates and exposed timbers or glulam beams are examples of potential applications for treated wood.

Controlling termites and other insects

For buildings in termite zones, basic protection practices addressed in current building codes include (but are not limited to) the following:

• Grade the building site away from the foundation to provide proper drainage. • Cover exposed ground in any crawl spaces with 6-mil polyethylene film and maintain at least 12 to 18 inches of clearance between the ground and the bottom of framing members above (12 inches to beams or girders, 18 inches to joists or plank flooring members). • Support post columns by concrete piers so there’s at least six inches of clear space between the wood and exposed earth. • Install wood framing and sheathing in exterior walls at least eight inches above exposed earth; locate siding at least six inches from the finished grade. • Where appropriate and desired, ventilate crawl spaces according to local building codes. • Remove building material scraps from the job site before backfilling. If termites are found, eliminate their nests. • If allowed by local regulation, treat the soil around the foundation with an approved termiticide to provide protection against subterranean termites.

Preservatives

Special fasteners should be used with treated lumber because of the corrosive chemicals used in its preservation process

To avoid decay and termite infestation, it is important to separate untreated wood from the ground and other sources of moisture. These separations are required by many building codes and are considered necessary to maintain wood elements in permanent structures at a safe moisture content for decay protection. When it is not possible to separate wood from the sources of moisture, designers often rely on preservative-treated wood.[18]

Wood can be treated with a preservative that improves service life under severe conditions without altering its basic characteristics. It can also be pressure-impregnated with fire-retardant chemicals that improve its performance in a fire.[19] One of the early treatments to fireproof lumber which retard fires was developed in 1936 by Protexol Corporation in which lumber is heavily treated with salt.[20] Wood does not deteriorate just because it gets wet. When wood breaks down, it is because an organism is eating it as food. Preservatives work by making the food source inedible to these organisms. Properly preservative-treated wood can have 5 to 10 times the service life of untreated wood. Preserved wood is used most often for railroad ties, utility poles, marine piles, decks, fences and other outdoor applications. Various treatment methods and types of chemicals are available, depending on the attributes required in the particular application and the level of protection needed.[21]

There are two basic methods of treating: with and without pressure. Non-pressure methods are the application of preservative by brushing, spraying or dipping the piece to be treated. Deeper, more thorough penetration is achieved by driving the preservative into the wood cells with pressure. Various combinations of pressure and vacuum are used to force adequate levels of chemical into the wood. Pressure-treating preservatives consist of chemicals carried in a solvent. Chromated copper arsenate (CCA), once the most commonly used wood preservative in North America began being phased out of most residential applications in 2004. Replacing it are amine copper quat (ACQ) and copper azole (CA).

All wood preservatives used in the U.S. and Canada are registered and regularly re-examined for safety by the U.S. Environmental Protection Agency and Health Canada's Pest Management and Regulatory Agency, respectively.[22]

Timber framing

Timber framing is a style of construction which uses heavier framing elements than modern stick framing, which uses dimensional lumber. The timbers originally were tree boles squared with a broadaxe or adze and joined together with joinery without nails. Modern timber framing has been growing in popularity in the United States since the 1970s.[23]

Environmental effects of lumber

Green building minimizes the impact or "environmental footprint" of a building. Wood is a major building material that is renewable and uses the sun’s energy to renew itself in a continuous sustainable cycle.[24] Studies show manufacturing wood uses less energy and results in less air and water pollution than steel and concrete.[citation needed] However, demand for lumber is blamed for deforestation.

Residual wood

The conversion from coal to biomass power is a growing trend in the United States.[25]

The U.K, Uzbekistan, Kazakhstan, Australia, Fiji, Madagascar, Mongolia, Russia, Denmark, Switzerland and Swaziland governments all support an increased role for energy derived from biomass, which are organic materials available on a renewable basis and include residues and/or byproducts of the logging, sawmilling and papermaking processes. In particular, they view it as a way to lower greenhouse gas emissions by reducing consumption of oil and gas while supporting the growth of forestry, agriculture and rural economies. Studies by the U.S. government have found the country’s combined forest and agriculture land resources have the power to sustainably supply more than one-third of its current petroleum consumption.[26]

Biomass is already an important source of energy for the North American forest products industry. It is common for companies to have cogeneration facilities, also known as combined heat and power, which convert some of the biomass that results from wood and paper manufacturing to electrical and thermal energy in the form of steam. The electricity is used to, among other things, dry lumber and supply heat to the dryers used in paper-making.

See also

References

  1. http://www.merriam-webster.com/dictionary/lumber
  2. Oxford English Dictionary Second Edition on CD-ROM (v. 4.0) © Oxford University Press 2009.
  3. "Conceptual Reference Database for Building Envelope Research". Retrieved 2008-03-28. 
  4. "Recycling and Deregulation: Opportunities for Market Development" Resource Recycling, September 1996
  5. "ASTM D6108 - 09 Standard Test Method for Compressive Properties of Plastic Lumber and Shapes" ASTM Committee D20.20 on Plastic Lumber
  6. "SAFPLANK Interlocking Decking System" Strongwell.com
  7. Naturally:wood
  8. Smith, L.W. and L.W. Wood. 1964. History of yard lumber size standards. USDA Forest Service, Forest Product Laboratory.
  9. American Lumber Standard Committee: History.
  10. WoodWorks
  11. National Lumber Grades Authority (Canada)
  12. Canadian Lumber Standards Accreditation Board
  13. Nebraska Energy Office. Factsheet: Minimizing the use of lumber products in residential construction.
  14. University of Washington, School of Forest Resources. Material substitution in the U.S. residential construction industry.
  15. Naturally:wood
  16. http://www.plankrus.com/en338.html
  17. "Austin Energy page describing engineered structural lumber". Retrieved 2006-09-10. 
  18. WoodWorks Durability and Service Life
  19. "Wood That Fights." Popular Sciences, March 1944, p.59.
  20. "Lumber is Made Fireproof by Salt Treatment" Popular Mechanics, April 1936 bottom-left pg 560
  21. Canadian Wood Council About treated wood
  22. Canadian Wood Council About Treated Wood
  23. Roy, Robert L.. Timber framing for the rest of us. Gabriola Island, BC: New Society Publishers, 2004. 6. Print. ISBN 0865715084
  24. Canadian Wood Council
  25. EERE News: EERE Network News
  26. U.S. Department of Agriculture, U.S. Department of Energy Biomass as a Feedstock for a Bioenergy and Bioproducts Industry: The Technical Feasibility of a Billion-Ton Annual Supply, 2005 Executive Summary

Further reading

External links


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