Shipyard

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Small shipyard in Klaksvík (Faroe Islands), repairing fishing vessels
Lürssen shipyard with the superyacht Azzam in the foreground.
Kawasaki Shipbuilding Kobe Shipyard & Machinery Works, Kobe, Japan

Shipyards and dockyards are places where ships are repaired and built. These can be yachts, military vessels, cruise liners or other cargo or passenger ships. Dockyards are sometimes more associated with maintenance and basing activities than shipyards, which are sometimes associated more with initial construction. The terms are routinely used interchangeably, in part because the evolution of dockyards and shipyards has often caused them to change or merge roles.

Countries with large shipbuilding industries include South Korea, Australia, Japan, China, Germany, Turkey, Poland and Croatia. The shipbuilding industry tends to be more fragmented in Europe than in Asia. In European countries there are more smaller companies, compared to the fewer, larger companies in the shipbuilding countries of Asia.

Most shipbuilders in the United States are privately owned, the largest being Huntington Ingalls Industries, a multi-billion dollar defense contractor. The publicly owned shipyards in the US are Naval facilities providing basing, support and repair.

Shipyards are constructed nearby the sea or tidal rivers to allow easy access for their ships. In the United Kingdom, for example, shipyards were established on the River Thames (King Henry VIII founded yards at Woolwich and Deptford in 1512 and 1513 respectively), River Mersey, River Tees, River Tyne, River Wear and River Clyde – the latter growing to be the World's pre-eminent shipbuilding centre.

Sir Alfred Yarrow established his yard by the Thames in London's Docklands in the late 19th century before moving it northwards to the banks of the Clyde at Scotstoun (1906–08). Other famous UK shipyards include the Harland and Wolff yard in Belfast, Northern Ireland, where the Titanic was built, and the naval dockyard at Chatham, England on the Medway in north Kent.

The site of a large shipyard will contain many specialised cranes, dry docks, slipways, dust-free warehouses, painting facilities and extremely large areas for fabrication of the ships.

After a ship's useful life is over, it makes its final voyage to a shipbreaking yard, often on a beach in South Asia. Historically shipbreaking was carried on in drydock in developed countries, but high wages and environmental regulations have resulted in movement of the industry to developing regions.

History

The world's earliest known dockyards were built in the Harappan port city of Lothal circa 2400 BC in Gujarat, India. Lothal's dockyards connected to an ancient course of the Sabarmati river on the trade route between Harappan cities in Sindh and the peninsula of Saurashtra when the surrounding Kutch desert was a part of the Arabian Sea.

Lothal engineers accorded high priority to the creation of a dockyard and a warehouse to serve the purposes of naval trade. The dock was built on the eastern flank of the town, and is regarded by archaeologists as an engineering feat of the highest order. It was located away from the main current of the river to avoid silting, but provided access to ships in high tide as well.

The name of the ancient Greek city of Naupactus means "shipyard" (combination of the Greek words ναύς naus ship, boat and πήγνυμι pêgnumi, pegnymi builder, fixer). Naupactus' reputation in this field extends to the time of legend, where it is depicted as the place where the Heraclidae built a fleet to invade the Peloponnesus.

In the Spanish city of Barcelona, the Drassanes shipyards were active from at least the mid-13th century until the 18th century, although it at times served as a barracks for troops as well as an arsenal. During its time of operation it was continuously changed, rebuilt and modified, but two original towers and part of the original eight construction naves remain today. It is currently a maritime museum.

Ships were the first items to be manufactured in a factory, several hundred years before the Industrial Revolution, in the Venice Arsenal, Venice, Italy. The Arsenal apparently mass-produced nearly one ship every day using pre-manufactured parts, and assembly lines and, at its height, employed 16,000 people.

Historic shipyards

Ancient Shipyard of the Seljuks in Alanya, Turkey. The shipyard, consisting of five docks and constructed in 1226 by the Sultan Alaaddin Keykubat, is 56 metres long and 44 metres deep and is the only remaining shipyard from the Seljuks.

Prominent dockyards and shipyards

North America

Aerial view of Norfolk Naval Shipyard

South America

Brasfels Shipyard – Rio de Janeiro
  • The DIANCA shipyard in Puerto Cabello, Venezuela.
  • SCRA[2] (Construction Refurbishment and Armament Service) with two dry docks, ready for naval and general vessel works.
    • Punta de Lobos (Wolves Point) in west Montevideo, established in 1874.
    • Punta Maua (Maua Point) in east Montevideo, established in 1872.
  • Tsakos Industrias Navales S.A.[3]
  • Talleres Navales del Golfo SA de CV in Veracruz, Mexico. A member of the Hutchison Port Holdings Group[4]
  • Cotecmar shipyard in Cartagena, Colombia. Cotecmar

Europe

Girvan shipyard, Ayrshire, Scotland
  • BAE Systems Surface Ships operates three shipbuilding yards in the United Kingdom; Portsmouth, England and Scotstoun and Govan on the River Clyde in Glasgow, Scotland. Major projects include the Type 45 destroyer and the Queen Elizabeth class aircraft carriers.
  • BAE Systems Submarine Solutions operates a major shipyard at Barrow-in-Furness in Cumbria, England. It is one of the few yards in the world capable of building nuclear submarines such as the Royal Navy's Vanguard class. This division has built surface ships in the past and will manufacture blocks of the Queen Elizabeth class.
  • Fincantieri - Cantieri Navali Italiani S.p.A.[5] is an Italian shipbuilding company based in Trieste, Italy. It was formed in 1959 and is the largest shipbuilder in Europe, and one of the largest in the world. The company has built both commercial and military vessels during its history.
  • Lürssen (or Lürssen Werft) is a German shipbuilding company based in Bremen-Vegesack. Lürssen designs and constructs yachts, naval ships and special vessels. Trading as Lürssen Yachts, it is one of the leading builders of custom superyachts.
  • The Meyer Werft GmbH is one of the major German shipyards, headquartered in Papenburg at the river Ems. Founded in 1795 and starting with small wooden vessels, today Meyer Werft is one of world´s leading builders of luxury passenger ships. Altogether about 700 ships of different types have been built at the yard.
  • Navantia is a Spanish shipbuilding firm, which offers its services to both military and civil sector. It is the fifth largest shipbuilder in Europe, and the ninth largest in the world[citation needed] with shipyards all over Spain. It is located at Ferrol.
  • Devonport Dockyard, located in the city of Plymouth, England in the county of Devon is the largest naval base in Western Europe. It has 15 dry docks, four miles (6 km) of waterfront, 25 tidal berths, five basins and covers 650 acres (2.6 km²). It is the main refitting base for Royal Navy nuclear submarines and also handles work on frigates. It is the base for seven of the Trafalgar class nuclear-powered hunter-killer submarines and many frigates, exploiting its convenient access to the Atlantic Ocean. It supports the Vanguard class Trident missile nuclear ballistic missile submarines in a custom-built refitting dock. It houses HMS Courageous, a nuclear-powered submarine used in the Falklands War and open to the general public.[6] Facilities in the local area also include a major naval training establishment and a base for the Royal Marines.
  • Chatham Dockyard, located on the River Medway in Kent, was established as a royal dockyard by Queen Elizabeth I in 1567. For 414 years, the Dockyard provided over 500 ships for the Royal Navy, and was forefront of shipbuilding, industrial and architectural technology. At its height, it employed over 10,000 skilled artisans and covered 400 acres (1.6 km²). The dockyard closed in 1984, and most of the Georgian dockyard is now managed as a visitor attraction by the Chatham Historic Dockyard Trust.
  • Sobrena in Brest, France. It operates 3 drydocks, up to 420 by 80 metres.

East Asia

  • Hyundai Heavy Industries Ulsan Shipyard & Gunsan shipyard, in South Korea, is currently the largest in the world and has the capability to build a variety of vessels including Commercial Cargo, FPSO offshore, container ship, LNG Carrier,Car carriers, Tankers like VLCC & ULCC, Iron ore carrier and Naval vessels like Aegis destroyers & submarines.
  • Hyundai Samho heavy industries Samho shipyard near Mokpo 4th largist South Korean shipyard for VLCC Oil tankers, container ships & LNG, Offshore, Subsidiary of Hyundai heavy industries.
  • Hyundai Mipo dockyard, Ulsan bay shipyardchemical ships, LPG carriers, Special ships. Subsidiary of Hyundai heavy industries
  • Yantai Raffles Shipyard, in Yantai, China, is that country's largest offshore builder. It employs the 20,000 ton crane Taisun, the holder of the Heavy Lift World Record.[7] Yantai Raffles' portfolio includes offshore platforms, pipe lay and other specialized vessels.

South East Asia

  • Hanjin shipyard in Subic, Zambales, Philippines
  • Selat Melaka Shipbuilding Corporation[8] (Malaysia)
  • PT Surya Prima Bahtera Heavy Industries,[9] in Batam, Indonesia.
  • The Bangkok Dock Company[10] Sattahip, Thailand
  • Marsun Company Limited (MCL)[11] Samutprakarn, Thailand
  • Marine Acme Thai Dockyard (MAT)[12] Samutprakarn, Thailand
  • Bason Shipyard, in Ho Chi Minh City, Vietnam, is a long-standing builder that was established by the French government in April, 1863 to repair warships and merchant vessels. Aside from its main function of building and repairing naval vessels, Bason also offers service to local and foreign customers from Southeast Asia and Europe.[13]

South Asia

  • Pipavav Shipyard in Gujarat, India, is the leading, modern and largest engineering facility in the business of ships and offshore platforms construction, repair and conversion, heavy engineering and offshore engineering in South Asia.
  • Colombo Dockyard in Colombo, Sri Lanka, is the largest engineering facility in the business of ship repair, shipbuilding, heavy engineering and offshore engineering in Sri Lanka.
  • NorthStar Shipbuilding Pvt Limited[14] in New Mumbai, India, is one of the leading shipyard in India for small and mid-size ships.
  • Sulkha Shipyard[15] builds a wide variety of ships. It has been in operation for 500 years.
  • Cochin Shipyard in Kochi, India, is that country's largest shipyard. It is building the Vikrant class aircraft carrier.
  • Garden Reach Shipbuilders and Engineers is located in India. It is owned by the Government of India and is constructing the Shardul class Large landing ship tank for the Indian Navy.
  • Karachi Shipyard and Naval Dockyard in Karachi, Pakistan, is that country's first and oldest yard. It constructs cargo ships, tugboats, support vessels, and warships.
  • Mazagaon Dockyard, operated by state-owned Mazagaon Dock Limited, is one of India's largest shipyards. It constructs a variety of ships both for the defence and civilian sector. The dockyard is known for constructing Britain's HMS Trincomalee. Currently the shipyard is building three Shivalik class frigates and three Kolkata class destroyers for the Indian Navy.
  • The beach at Alang in the Indian state of Gujarat is the site of a large complex of shipbreaking yards. In 2010, the yard dismantled 357 ships; on average the yard processes 28-30 ships a month.[16]

See also

References

  1. "Vigor Marine". Vigor Industrial. Retrieved July 6, 2012. 
  2. "SCRA". SCRA. Retrieved July 6, 2012. 
  3. "TSK". Tsakos Industrias Navales S.A. Retrieved July 6, 2012. 
  4. "Who We Are, Introduction". TNG. Retrieved July 6, 2012. 
  5. E-mail * Saisissez votre adresse électronique. "STX Europe démantelé, Fincantieri va devenir le géant européen de la navale" (in (French)). Mer et Marine. Retrieved 2013-04-30. 
  6. "Submarine Museum marks Falklands 30th anniversary". BBC. May 2, 2012. 
  7. "Yantai Raffles’ world-record gantry crane should see first lift this year - Offshore". Offshore-mag.com. Retrieved 2012-05-19. 
  8. "Selat Melaka Shipbuilding Corporation". Selat Melaka. Retrieved July 6, 2012. 
  9. "Surya Prima Bahtera Heavy Industries". SPB. Retrieved July 6, 2012. 
  10. "The Bangkok Dock Company (1957) Limited". The Bangkok Dock Company. Retrieved July 6, 2012. 
  11. "Marsun Company Limited". Marsun Company Limited. Retrieved July 6, 2012. 
  12. "Marine Acme Thai Dockyard". MAT. Retrieved July 6, 2012. 
  13. "Bason Shipyard's Brief History" (in Vietnamese). Bason Shipyard Website. Retrieved March 29, 2013. 
  14. "NorthStar Shipbuilding Pvt Ltd.". NorthStar Shipbuilding Pvt Ltd. Retrieved July 6, 2012. 
  15. "Sulkha Shipyard". Sulkha Shipyard. Retrieved July 6, 2012. 
  16. "Alang ship-breakers face Rs 2,000-cr hit from Rupee fall". The Economic Times. January 13, 2012. 

External links

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