Douglas DC-3

DC-3
A DC-3 operated by Flygande Veteraner in Sweden
Role Airliner and transport aircraft
Manufacturer Douglas Aircraft Company
First flight December 17, 1935
Status >400 in limited use
Number built 16,079: 10,655 (DC-3) + 4,937 (Li-2) + 487 (L2D)[1]
Developed from Douglas DC-2
Variants C-47 Skytrain
Lisunov Li-2
Basler BT-67
Conroy Turbo Three
Conroy Tri-Turbo-Three

The Douglas DC-3 is an American fixed-wing, propeller-driven aircraft whose speed and range revolutionized air transport in the 1930s and 1940s. Because of its lasting impact on the airline industry and World War II it is generally regarded as one of the most significant transport aircraft ever made. Many DC-3s are still used in all parts of the world.

Contents

Design and development

The DC-3 was engineered by a team led by chief engineer Arthur E. Raymond and first flew on December 17, 1935 (the 32nd anniversary of the Wright Brothers' flight at Kitty Hawk). The aircraft was the result of a marathon phone call from American Airlines CEO Cyrus Smith to Donald Douglas requesting the design of an improved successor to the DC-2. The amenities of the DC-3 (including sleeping berths on early "DST"—Douglas Sleeper Transport—models and an in-flight kitchen) popularized air travel in the United States.

A Douglas DC-3 (a former military C-47B) of Air Atlantique taking off at Hullavington airfield, England.

With only three refuelling stops, eastbound transcontinental flights across the U.S. taking approximately 15 hours became possible. Westbound trips took 17 hours 30 minutes because of typical prevailing headwinds — still a significant improvement over the competing Boeing 247. Before the arrival of the DC-3, such a trip would entail short hops in slower and shorter range aircraft during the day, coupled with train travel overnight.

A variety of engines were fitted to the DC-3 throughout the course of its development. The original civilian aircraft used Wright R-1820 Cyclone 9s, but later aircraft (and the majority of military ships) used the Pratt & Whitney R-1830 Twin Wasp radial which offered better high-altitude and single engine performance. A few Pratt & Whitney R-2000 radials saw use.

Production

Total production of the DC-3 was 16,079.[1] More than 400 remained in commercial service in 1998. Production was as follows:

10,655 DC-3s were built at Santa Monica, California, Long Beach, California, and Oklahoma City in both civil DC-3 (607) and military C-47 (10,048) versions.

4937 were built under license in Russia as the Lisunov Li-2 (NATO reporting name: 'Cab').

487 Mitsubishi Kinsei-engined planes were built by Showa and Nakajima in Japan, as the L2D2-L2D5 Type 0 transport.

Turboprop conversions

Highly modified DC-3, a BT-67 powered by two Pratt & Whitney Canada PT6-65AR engines, formerly operated by the National Test Pilot School

From the early 1950s, some DC-3s were modified to use Rolls-Royce Dart as in the Conroy Turbo Three. Other conversions featured Armstrong Siddeley Mamba and Pratt & Whitney PT6A turbines.

In 1987, Airtech Canada offered aircraft re-engined with current-production PZL ASz-62IT radial engines of 1,000 hp (746 kW) as the DC-3/2000.[2]

The Basler BT-67 is a conversion of the DC-3. Basler refurbishes DC-3s at Oshkosh, Wisconsin, fitting them with Pratt & Whitney Canada PT6A-67R turboprop engines, lengthening the fuselage by 40 in (100 cm) with a fuselage plug ahead of the wing and strengthening the airframe in selected areas. The airframe is rated as having "zero accumulated fatigue damage." This and extensive modifications to various systems and avionics result in a practically brand-new aircraft. The BT-67s have been supplied to civil and military customers in several countries.[3]

Braddick Specialised Air Services International PTY Ltd (BSAS International) in South Africa is another company to perform a turbo-prop conversion to DC-3s designated by the Pratt & Whitney engine model PT6. Over 50 DC3/C47 65ARTP / 67RTP / 67FTPs have been built.

Conroy Aircraft also made a three engine conversion with Pratt & Whitney Canada PT6 called the Conroy Tri-Turbo-Three.

Operational history

Douglas C-47B of Aigle Azur (France) in 1953, fitted with a ventral Turbomeca Palas booster jet for hot and high operations.
Indigo Aviation DC-3 before take-off at Pemba Airport (Tanzania), August 2009
A C-47A in service in South Africa, 2006
DC-3 on amphibious EDO floats. Sun-n-Fun 2003, Lakeland, Florida, United States
Ex US Navy C-117D of Kenn Borek Air at Calgary Airport in 1996

Early U.S. airlines like United, American, TWA and Eastern ordered over 400 DC-3s. These fleets paved the way for the modern American air travel industry, quickly replacing trains as the favored means of long-distance travel across the United States.

KLM Royal Dutch Airlines received their first DC-3 in 1936 and it replaced their earlier aircraft types on the service from Amsterdam via Batavia (now Jakarta) and continuing to Sydney - by far the longest scheduled route in the world at the time.

Piedmont Airlines operated DC-3s from 1948 to 1963. A DC-3 painted in the representative markings of Piedmont, operated by the Carolinas Aviation Museum, continues to fly to air shows today. Both Delta Air Lines and Continental Airlines operate "commemorative" DC-3s wearing period markings.

During World War II, many civilian DC-3s were drafted for the war effort and just over 10,000 US military versions of the DC-3 were built, under the designations C-47, C-53, R4D, and Dakota. Peak production was reached in 1944, with 4853 being delivered. The armed forces of many countries used the DC-3 and its military variants for the transport of troops, cargo, and wounded.

Licensed copies of the DC-3 were built in Japan as Showa L2D (487 aircraft) and in the USSR as the Lisunov Li-2 (4937 aircraft)[1]

Thousands of surplus C-47s, previously operated by several air forces, were converted for civilian use after the war and became the standard equipment of almost all the world's airlines, remaining in front line service for many years. The ready availability of cheap, easily-maintained ex-military C-47s, both large and fast by the standards of the day, jump-started the worldwide post-war air transport industry. While aviation in pre-war Continental Europe had used the metric system, the overwhelming dominance of C-47s and other US war-surplus types cemented the use of nautical miles, knots and feet in post-war aviation throughout the world.

Douglas had developed an improved version, the Super DC-3, with more engine power, greater cargo capacity, and a different wing but, with all the bargain-priced surplus aircraft available, this did not sell well in the civil aviation market. Only five were delivered, three of them to Capital Airlines. The U.S. Navy had 100 of their early R4Ds converted to Super DC-3 standard during the early 1950s as the R4D-8, later C-117D. The last U.S. Navy C-117 was retired 12 July 1976.[4] Several remained in service with small airlines in North and South America in 2006.[5]

A number of aircraft companies attempted to design a "DC-3 replacement" over the next three decades (including the very successful Fokker F27 Friendship) but no single type could match the versatility, rugged reliability, and economy of the DC-3. It remained a significant part of air transport systems well into the 1970s.

December 17, 2010 marks the 75th anniversary of the DC-3's first flight, and there are still small operators with DC-3s in revenue service and as cargo planes. The common saying among aviation buffs and pilots is that "the only replacement for a DC-3 is another DC-3." The aircraft's legendary ruggedness is enshrined in the lighthearted description of the DC-3 as "a collection of parts flying in loose formation."[6] Its ability to take off and land on grass or dirt runways makes it popular in developing countries, where runways are not always paved.

Some of the uses of the DC-3 have included aerial spraying, freight transport, passenger service, military transport, and sport skydiving shuttling and sightseeing.

Perhaps unique among prewar and wartime aircraft, the DC-3 is in daily use. The very large number of civil and military operators of the DC-3, C-47, and related types means that a listing of all the airlines, air forces and other current operators is impractical.

Accidents and incidents

Variants

DC-3
The initial Commercial airliner variant, developed from the DC-1 and DC-2.
DC-3A
Improved DC-3 with two 1,200 hp (895 kW) Pratt & Whitney R-1830-21 radial piston engines.
DC-3B
Improved DC-3.
DST
'Douglas Sleeper Transport', DC-3's fitted out with sleeper accommodation in the cabin.
Super DC-3
Improved DC-3 with a new wing, tail, and powered by two Pratt & Whitney R-2000 engines.
DC-3/2000
DC-3 engine conversion done by Airtech Canada. Powered by two PZL ASz-62IT radials.
Basler BT-67
DC-3 conversion with a stretched fuselage, strenghtened structure, modern avionics, and powered by two Pratt & Whitney Canada PT-6A-67R turboprops.
Conroy Turbo Three
One DC-3 converted by Conroy Aircraft with two Rolls-Royce Dart Mk. 510 turboprop engines.
Conroy Super-Turbo-Three
Same as the Turbo Three but converted from a Super DC-3. One converted.
Conroy Tri-Turbo-Three
One DC-3 converted by Conroy Aircraft with three Pratt & Whitney Canada PT-6A turboprops.
Douglas LXD1
A single DC-3 supplied for evaluation by the Imperial Japanese Navy Air Service.
Douglas/Showa L2D
487 Licence built DC-3s for the IJNAS.
Douglas C-41A (40-070)
A single DC-3A modified as a VIP transport, powered by two 1,200 hp (895 kW) Pratt & Whitney R-1830-21 radial piston engines, used to fly the Secretary of War.[7]

(The Douglas C-41 was not a DC-3 derivative but a modification of a Douglas C-33).

Douglas C-47
Production military DC-3A variant.
C-48
One former United Air Lines DC-3A impressed.
C-48A
Three impressed DC-3As with 18-seat interiors.
C-48B
Sixteen impressed former United Air Lines DST-As with 16-berth interior used as air ambulances.
C-48C
Sixteen impressed DC-3As with 21-seat interiors.
C-49
Various DC-3 and DST models, 138 impressed into service as C-49, C-49A, C-49B, C-49C, C-49D, C-49E, C-49F, C-49G, C-49H, C-49J, and C-49K.
C-50
Various DC-3 models, 14 impressed as C-50, C-50A, C-50B, C-50C and C-50D.
C-51
One aircraft ordered by Canadian Colonial Airlines impressed into service, had starboard-side door.
C-52, C-52A, C-52B, C-52C, C-52D
DC-3A aircraft with R-1830 engines, five impressed as C-52, C-52A, C-52B, C-52C and C-52D.
C-68
Two DC-3As impressed with 21-seat interiors.
Douglas C-84
1 impressed DC-3B aircraft.
R4D-2
Two Eastern Air Lines DC-3s impressed into USN service as VIP transports, later designated R4D-2F and later R4D-2Z.
R4D-4
Ten impressed DC-3s
R4D-4R
Seven impressed DC-3s as staff transports.
R4D-4Q
Radar countermeasures version of R4D-4.
R4D-8
Several R4Ds converted to Super DC-3 standard.
Lisunov Li-2
4,937 DC-3 derivatives licence built in the USSR
Dakota II
RAF designation for impressed DC-3s

Specifications (DC-3)

Douglas DC-3
Cockpit of DC-3 operated by FAA to verify operation of navaids (VORs and NDBs) along federal airways

General characteristics

Performance

Notable appearances in media

See also

Related development

Comparable aircraft

Related lists

References

Notes
  1. 1.0 1.1 1.2 Gradidge 2006, p. 20.
  2. "AirTech Company Profile." ic.gc.ca. Retrieved: November 22, 2009.
  3. "Basler BT-67" www.baslerturbo.com, Basler Turbo Conversions, LLC, 2008. Retrieved: March 7, 2009.
  4. [http://www.history.navy.mil/avh-1910/PART10.PDF "The Seventies 1970–1980: C-117, p. 316."] history.navy.mil. Retrieved: August 10, 2010.
  5. Gradidge 2006, pp. 634–637.
  6. Williams, Michael. "How health and safety rules have grounded the Dakota, the war workhorse." Daily Mail, February 25, 2008. Retrieved: March 7, 2009.
  7. "Douglas C-41A." aero-web.org. Retrieved: August 10, 2010.
Bibliography
  • Francillon, René. McDonnell Douglas Aircraft Since 1920: Volume I. London: Putnam, 1979. ISBN 0-87021-428-4.
  • Gradidge, Jennifer M. The Douglas DC-1/DC-2/DC-3: The First Seventy Years Volumes One and Two. Tonbridge, Kent, UK: Air-Britain (Historians) Ltd., 2006. ISBN 0-85130-332-3.
  • Pearcy, Arthur. Douglas Propliners: DC-1–DC-7. Shrewsbury, UK: Airlife Publishing, 1995. ISBN 1-85310-261-X.
  • Yenne, Bill. McDonnell Douglas: A Tale of Two Giants. Greenwich, Connecticut: Bison Books, 1985. ISBN 0-517-44287-6.

External links