Window screen

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A window screen, insect screen, or fly screen is a metal wire, fiberglass, or other synthetic fiber mesh, stretched in a frame of wood or metal, designed to cover the opening of an open window. Its primary purpose is to keep insects, leaves, debris, birds, and other animals from entering a building or a screened structure such as a porch, while permitting fresh air-flow. Most houses in Australia, the United States and Canada have screens on all operable windows, which are most useful in areas that have large mosquito populations. Screens in North America were traditionally replaced with glass "storm windows" in cold climates to insulate the window during the winter, but frames combining both storm and screen panels have become the most common type of screen currently used in cold climates.

[edit] Installation

For screens installed using aluminum frames, the window screen material is cut slightly larger than the frame, then laid over it and a rubber cord (called a spline) is pressed over the screen into a special groove (called a spline channel) in the frame, the screen is then trimmed almost to the position of the spline channel.

The spline often is manufactured with several ridges running parallel along the length of the spline. A special tool that looks like a wheel on a handle (called a spline roller; similar in size and design to a pizza cutter) is used to press the spline into the frame. The wheel is concave, to help it hold the spline and not slip off to the side. (Some spline rollers are double-ended and have both convex and concave rollers; in this application the convex roller can be used to cut the screening material.) If a spline roller is not available a good substitute is a medium thickness wire clothes hanger. Try to find a hanger with a wire thickness just a bit smaller than the spline, and use a rounded corner to press the rubber back into its groove.

When installed using wooden frames, the screen fabric is tacked or stapled onto the frame. A small wooden molding is then nailed over the ragged edge. The screening fabric needs to be stretched tightly before nailing, but not so tightly as to deform the fabric.

Because of corrosion problems, metal screening fabrics other than aluminum should not be used in aluminum frames. Users of aluminum frames should use either eluminum screening, or a non-metallic material such as nylon.

[edit] Types of Screening Fabric

The most common materials used for insect screening material are aluminum and fiberglass. Aluminum is generally available in natural aluminium or in an applied charcoal color. The charcoal is much less visible and should be preferred where the view through the screens as well as the external appearance of the windows are important considerations. Fiberglass is available in light gray as well as charcoal colors, the charcoal again offering better viewing and appearance. Fiberglass is less expensive, and has the advantage of not "denting" when hit or pushed. However, the fiberglass mesh is somewhat more opaque than aluminium mesh, which darkens the external appearance of the window and reduces the amount of light transmitted from outside. For applications requiring greater strength, such as screened doors, nylon, and polyester screening is also available.

In 2002 Andersen Windows pioneered a new kind of insect screen material made of a nearly invisible material. It was a prototype but the company later introduced the first virtually invisible insect screen called the TruScene insect screen. Manufactured of stainless steel, this new screen features smaller mesh openings that keep the smallest insects out while improving the view through the windows. Pella also manufactures their "Vivid View" screen that the company claims to be virtually transparent and is currently manufactured by W. L. Gore & Associates.

The premier material for insect screening is bronze. Bronze will give much longer service than either aluminium or fiberglass. When first installed, it has an unattractive gold color which weathers to an unobtrusive dark charcoal within a year or less. Bronze is somewhat more resistant to denting than aluminium. The very high cost of bronze screening explains why it is not more commonly used. Less common screen fabrics include copper, brass, stainless steel and galvanized steel.

In addition to insect screening, denser screen types that also reduce sunlight and heat gain are available. These offer significant potential energy savings in hot climates.

In 2007 Storm Guard Screen Enclosures, LLC developed a nylon, fiberglass, polyester, PVC mesh product called Scenic Screens that enables a High Definition photo to be printed on it, providing enhanced privacy and interior ambience for pool and patios.

Several manufacturers offer screens that roll into a pocket when not in use. These are available for casement windows as well as other types of window and door openings.

Do-it-yourself screen and frame replacement kits are widely available at hardware and home improvement stores. These frames are usually composed of straight aluminum sides (which can be cut to size) and plastic corner inserts. Screen replacement kits usually consist of a roll of nylon screening fabric and a generous supply of rubber spline.