Proton exchange membrane fuel cell

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Diagram of a PEM fuel cell
Diagram of a PEM fuel cell

Proton exchange membrane fuel cells, also known as polymer electrolyte membrane fuel cells (PEMFC), are a type of fuel cell being developed for transport applications as well as for stationary and portable applications. Their distinguishing features include lower temperature/pressure ranges (50-100 degrees C) and a special polymer electrolyte membrane.

Contents

[edit] Science

[edit] Reactions

For more details on this topic, see Fuel cell.

A proton exchange membrane fuel cell transforms the chemical energy liberated during the electrochemical reaction of hydrogen and oxygen to electrical energy, as opposed to the direct combustion of hydrogen and oxygen gases to produce thermal energy.

A stream of hydrogen is delivered to the anode side of the membrane electrode assembly (MEA). At the anode side it is catalytically split into protons and electrons. This oxidation half-cell reaction is represented by:

\mathrm{H}_2 \rightarrow \mathrm{2H}^+ + \mathrm{2e}^- Eo = 0VSHE \left ( 1 \right )

The newly formed protons permeate through the polymer electrolyte membrane to the cathode side. The electrons travel along an external load circuit to the cathode side of the MEA, thus creating the current output of the fuel cell.

Meanwhile, a stream of oxygen is delivered to the cathode side of the MEA. At the cathode side oxygen molecules react with the protons permeating through the polymer electrolyte membrane and the electrons arriving through the external circuit to form water molecules. This reduction half-cell reaction is represented by:

\mathrm{4H}^+ + \mathrm{4e}^- + \mathrm{O}_2 \rightarrow \mathrm{2H}_2\mathrm{O} Eo = 1.229VSHE \left ( 2 \right )

PEM Fuel Cell

[edit] Polymer electrolyte membrane

To function, the membrane must conduct hydrogen ions (protons) but not electrons as this would in effect "short circuit" the fuel cell. The membrane must also not allow either gas to pass to the other side of the cell, a problem known as gas crossover. Finally, the membrane must be resistant to the reducing environment at the cathode as well as the harsh oxidative environment at the anode.

Splitting of the hydrogen molecule is relatively easy by using a platinum catalyst. Unfortunately however, splitting the oxygen molecule is more difficult, and this causes significant electric losses. An appropriate catalyst material for this process has not been discovered, and platinum is the best option. Another significant source of losses is the resistance of the membrane to proton flow, which is minimized by making it as thin as possible, on the order of 50 μm.

The PEMFC is a prime candidate for vehicle and other mobile applications of all sizes down to mobile phones, because of its compactness. However, the water management is crucial to performance: too much water will flood the membrane, too little will dry it; in both cases, power output will drop. Water management is a very difficult subject in PEM systems. A wide variety of solutions for managing the water exist including integration of electroosmotic pumps. Furthermore, the platinum catalyst on the membrane is easily poisoned by carbon monoxide (no more than one part per million is usually acceptable) and the membrane is sensitive to things like metal ions, which can be introduced by corrosion of metallic bipolar plates, metallic components in the fuel cell system or from contaminants in the fuel / oxidant.

PEM systems that use reformed methanol were proposed, as in Daimler Chrysler Necar 5; reforming methanol, i.e. making it react to obtain hydrogen, is however a very complicated process, that requires also purification from the carbon monoxide the reaction produces. A platinum-ruthenium catalyst is necessary as some carbon monoxide will unavoidably reach the membrane. The level should not exceed 10 parts per million. Furthermore, the start-up times of such a reformer reactor are of about half an hour. Alternatively, methanol, and some other biofuels can be fed to a PEM fuel cell directly without being reformed, thus making a direct methanol fuel cell (DMFC). These devices operate with limited success.

The most commonly used membrane is Nafion by DuPont, which relies on liquid water humidification of the membrane to transport protons. This implies that it is not feasible to use temperatures above 80–90˚C, since the membrane would dry. Other, more recent membrane types, based on Polybenzimidazole (PBI) OR phosphoric acid, can reach up to 220˚C without using any water management: higher temperature allow for better efficiencies, power densities, ease of cooling (because of larger allowable temperature differences), reduced sensitivity to carbon monoxide poisoning and better controllability (because of absence of water management issues in the membrane); however, these recent types are not as common and most research labs and papers still use Nafion. Companies producing PBI membranes include Celanese and PEMEAS, and there is an EU research project regarding these membranes.

Efficiencies of PEMs are in the range of 40-60% Higher Heating Value of Hydrogen (HHV).

[edit] Catalyst research

Much of the current research on catalysts for PEM fuel cells can be classified as having one of two main objectives: 1) to obtain higher catalytic activity than the standard carbon-supported platinum particle catalysts used in current PEM fuel cells, or 2) to reduce the poisoning of PEM fuel cell catalysts by impurity gasses. Examples of these two approaches are given in the following sections.

Increasing Catalytic Activity

As mentioned above, platinum is by far the most effective element used for PEM fuel cell catalysts, and nearly all current PEM fuel cells use platinum particles on porous carbon supports to catalyze both hydrogen oxidation and oxygen reduction. However, due to their high cost, current Pt/C catalysts are not feasible for commercialization. The U.S. Department of Energy estimates that platinum-based catalysts will need to use roughly four times less platinum than is used in current PEM fuel cell designs in order to represent a realistic alternative to internal combustion engines.[1] Consequently, one main goal of catalyst design for PEM fuel cells is to increase the catalytic activity of platinum by a factor of four so that only one-fourth as much of the precious metal is necessary to achieve similar performance.

One method of increasing the performance of platinum catalysts is to optimize the size and shape of the platinum particles. Decreasing the particles’ size alone increases the total surface area of catalyst available to participate in reactions per volume of platinum used, but recent studies have demonstrated additional ways to make further improvements to catalytic performance. For example, one study reports that high-index facets of platinum nanoparticles (e.g. Pt(730)) provide a greater density of reactive sites for oxygen reduction than typical platinum nanoparticles.[2]

A second method of increasing the catalytic activity of platinum is to alloy it with other metals. For example, it was recently shown that the Pt3Ni(111) surface has a higher oxygen reduction activity than pure Pt(111) by a factor of ten.[3] The authors attribute this dramatic performance increase to modifications to the electronic structure of the surface, reducing its tendency to bond to oxygen-containing ionic species present in PEM fuel cells and hence increasing the number of available sites for oxygen adsorption and reduction.

Reducing Poisoning

The other popular approach to improving catalyst performance is to reduce its sensitivity to impurities in the fuel source, especially carbon monoxide (CO). Presently, pure hydrogen gas is not economical to mass-produce by electrolysis or any other means. Instead, hydrogen gas is produced by steam reforming light hydrocarbons, a process which produces a mixture of gasses that also contains CO (1-3%), CO2 (19-25%), and N2 (25%).[4] Even tens of ppm of CO can poison a pure platinum catalyst, so increasing platinum’s resistance to CO is an active area of research.

For example, one study reported that cube-shaped platinum nanoparticles with (100) faces displayed a fourfold increase in oxygen reduction activity compared to randomly-faceted platinum nanoparticles of similar size.[5] The authors concluded that the (111) facets of the randomly-shaped nanoparticles bonded more strongly to sulfate ions than the (100) facets, reducing the number of catalytic sites open to oxygen molecules. The nanocubes they synthesized, in contrast, had almost exclusively (100) facets, which are known to interact with sulfate more weakly. As a result, a greater fraction of the surface area of those particles was available for the reduction of oxygen, boosting the catalyst’s oxygen reduction activity.

In addition, researchers have been investigating ways of reducing the CO content of hydrogen fuel before it enters a fuel cell as a possible way to avoid poisoning the catalysts. One recent study revealed that ruthenium-platinum core-shell nanoparticles are particularly effective at oxidizing CO to form CO2, a much less harmful fuel contaminant.[6] The mechanism that produces this effect is conceptually similar to that described for Pt3Ni above: the ruthenium core of the particle alters the electronic structure of the platinum surface, rendering it better able to catalyze the oxidation of CO.


[edit] History

Before the invention of PEM fuel cells, existing fuel cell types such as solid-oxide fuel cells were only applied in extreme conditions. Such fuel cells also required very expensive materials and could only be used for stationary applications due to their size. These issues were addressed by the PEM fuel cell. The PEM fuel cell was invented in the early 1960s by Willard Thomas Grubb and Lee Niedrach of General Electric.[7] Initially, sulfonated polystyrene membranes were used for electrolytes, but they were replaced in 1966 by Nafion ionomer, which proved to be superior in performance and durability to sulfonated polystyrene.

PEM fuel cells were used in the NASA Gemini series of spacecraft, but they were replaced by Alkaline fuel cells in the Apollo program and in the Space shuttle.

Parallel with Pratt & Whitney Aircraft, General Electric developed the first proton exchange membrane fuel cells (PEMFCs) for the Gemini space missions in the early 1960s. The first mission to utilize PEMFCs was Gemini V. However, the Apollo space missions and subsequent Apollo-Soyuz, Skylab and Space Shuttle missions utilized fuel cells based on Bacon's design, developed by Pratt & Whitney Aircraft.

Extremely expensive materials were used and the fuel cells required very pure hydrogen and oxygen. Early fuel cells tended to require inconveniently high operating temperatures that were a problem in many applications. However, fuel cells were seen to be desirable due to the large amounts of fuel available (hydrogen & oxygen).

Despite their success in space programs, fuel cell systems were limited to space missions and other special applications, where high cost could be tolerated. It was not until the late 1980s and early 1990s that fuel cells became a real option for wider application base. Several pivotal innovations, e.g. low platinum catalyst loading and thin film electrodes drove the cost of fuel cells down, making development of PEMFC systems more realistic. However, there is significant debate as to whether hydrogen fuel cells will be a realistic technology for use in automobiles or other vehicles. (See the hydrogen economy.)

[edit] Market

Manufacturers of PEM systems include:

Manufacturers of PEM stacks and components include:

[edit] See also

Sustainable development Portal


[edit] References

  1. ^ Hydrogen, Fuel Cells & Infrastructure Technologies Program Multi-Year Research, Development and Demonstration Plan, U.S. Department of Energy, October 2007.
  2. ^ N. Tian, Z.-Y. Zhou, S.-G. Sun, Y. Ding, Z. L. Wang. Synthesis of tetrahexahedral platinum nanocrystals with high-index facets and high electro-oxidation activity. Science 316 (2007) 732–735.
  3. ^ V. R. Stamenkovic, B. Fowler, B. S. Mun, G. Wang, P. N. Ross, C. A. Lucas, N. M. Marković. Activity on Pt3Ni(111) via increased surface site availability. Science 315 (2007) 493–497.
  4. ^ G. Hoogers. Fuel Cell Technology Handbook. Boca Raton, FL: CRC Press, 2003, pg. 6-3.
  5. ^ C. Wang, H. Daimon, T. Onodera, T. Koda, S. Sun. A general approach to the size- and shape-controlled synthesis of platinum nanoparticles and their catalytic reduction of oxygen. Angewandte Chemie International Edition 47 (2008) 3588–3591.
  6. ^ S. Alayoglu, A. U. Nilekar, M. Mavrikakis, B. Eichhorn. Ru-Pt core-shell nanoparticles for preferential oxidation of carbon monoxide in hydrogen. Nature Materials 7 (2008) 333–338.
  7. ^ PEM Fuel Cells

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