Anchor bolt

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An anchor bolt is used to attach objects or structures to concrete. There are many types of anchor bolts, consisting of designs that are mostly proprietary to the manufacturing companies. All consist of a threaded end, to which a nut and washer can be attached for the external load. [1]. Anchor bolts are extensively used on all types of projects, from standard building to dams and nuclear power plants. [2]

Cast-in-place anchor bolt
Cast-in-place anchor bolt

The simplest anchor bolt is a cast-in-place anchor. As seen in the figure, most designs consist of a standard bolt with a hexagonal head, which is cast in the wet concrete before it sets. There are other designs, some consisting of a bent bolt with a hook on the end, or some other sort of bending. Cast-in-place anchor bolts are the strongest type of fastener, but the casting is difficult, and they are usually only used for heavy machines mounted on poured concrete floors.

Once the concrete has been poured and set, the only other types of bolts that can be used are mechanical and epoxy bolts. Epoxy bolts are the strongest, but can be very tricky to install, since the epoxy has to be mixed to exact specifications, the hole must be very clean, and the set time has to be watched. As well, there must be a rigorous testing program. In Boston's Big Dig project, these procedures were not well carried out, which resulted in a large concrete slab crushing a motorist.

Mechanical anchor bolt
Mechanical anchor bolt

All mechanical bolts have a wedge arrangement at the end. As shown in the figure, tightening the bolt results in a wedge being driven up against a sleeve. This jams the end of the bolt, and provides the strength. Many different manufacturers provide a variation on this theme, usually depending on the condition of the concrete, and the type of load. If a mechanical anchor fails, it is usually in the form of pulling out a wedge of concrete, and for this reason, proper design looks at the depth of embedment, and assures that the bolts are not spaced too closely. In many parts of the world seismic anchors are another specialized subject. [3] A specialized form of the anchor bolt is the rock bolt, used in rock excavations.