Zylon

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poly(p-phenylene-2,6-benzobisoxazole)
poly(p-phenylene-2,6-benzobisoxazole)

Zylon is a trademarked name for a range of thermoset polyurethane materials manufactured by the Toyobo Corporation. These are members of the synthetic polymer family of materials.

Zylon was invented and developed by SRI International in the 1980s.


IUPAC name: poly(p-phenylene-2,6-benzobisoxazole)

The particular subset that Zylon is derived from are the EBXL-TPU plastics. (From electron beam cross-linked ThermoPlastic Polyurethane).

Vaguely related to Kevlar and nylon, Zylon is used in a number of applications that require very high strength with excellent thermal stability. Tennis racquets, Table Tennis blades, various medical applications, and some of the martian rovers are some of the more well known instances.

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[edit] Usage in body armour

Zylon also gained wide use in body armor during 1998 with its introduction by Second Chance Body Armor, Inc. But protective vests constructed with zylon became controversial in late 2003 when Oceanside, CA Police Officer Tony Zeppetella's and Forest Hills, PA Police Officer Ed Limbacher's vests failed, leaving Zeppetella mortally wounded and Limbacher seriously injured. Some studies subsequently reported that the Zylon vests may degrade rapidly, [1] leaving wearers with significantly less protection than expected. Second Chance eventually recalled all of its zylon-containing vests, which led to its subsequent bankruptcy. In early 2005, Armor Holdings, Inc. first [2] recalled its existing zylon-based products, and decreased the rated lifespan warrantee of new vests from 60 months to 30 months. August 2005 AHI decided to discontinue manufacturing all of its zylon-containing vests. This was largely based on the actions of the U.S. government's National Institute of Justice, which decertified zylon for use in its approved models of ballistic vests for law enforcement.

[edit] Usage in Space Elevator Research

Competing for the Wirefly X Prize Cup in Las Cruces, New Mexico, US, on 20 and 21 October, a team from the University of British Columbia will be entering a tether into the Tether Challenge constructed from Zylon fibres.

[edit] Usage in Formula One Racing

Starting in the 2007 season, the driver's cockpit must now be clad in special anti-penetration panels made of Zylon.[1]

[edit] References

  1. ^ Formula One press release. "FIA Rules & Regulations Sporting Regulations 2007". Retrieved on 2007-1-29.

[edit] See also

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