Drill and tap size chart

From Wikipedia, the free encyclopedia

Below is a comprehensive drill and tap size chart for all drills, imperial and metric, and taps up to 1½ inch. A pdf version is available as a quick reference.

[edit] Chart

 Diameter   Diameter   Fractional   Drill wire
 gauge[1][2] 
 Tap size[3][4][5]  Clearance   Clearance   Theoretical percentage of thread[6][7] Outer Diameter
[mm (4 d.p.)] [in (5 d.p.)] [in] [close fit][8] [free fit][9] [%]

0.0483

0.00190

107

0.0500

0.00197

0.0584

0.00230

106

0.0686

0.00270

105

0.0787

0.00310

104

0.0889

0.00350

103

0.0991

0.00390

102

0.1000

0.00394

0.1092

0.00430

101

0.1194

0.00470

100

0.1295

0.00510

99

0.1397

0.00550

98

0.1499

0.00590

97

0.1600

0.00630

96

0.1702

0.00670

95

0.1803

0.00710

94

0.1905

0.00750

93

0.2007

0.00790

92

0.2000

0.00787

0.2108

0.00830

91

0.2210

0.00870

90

0.2311

0.00910

89

0.2413

0.00950

88

0.2500

0.00984

0.2540

0.01000

87

0.2667

0.01050

86

0.2794

0.01100

85

0.2921

0.01150

84

0.3000

0.01181

0.3048

0.01200

83

0.3175

0.01250

82

0.3302

0.01300

81

0.3429

0.01350

80

0.3500

0.01378

0.3680

0.01449

79

0.3969

0.01563

1/64 #0000-160 0.02400" 0.021 in

0.4000

0.01575

0.4064

0.01600

78

0.4200

0.01654

0.4400

0.01732

0.4500

0.01772

0.4572

0.01800

77

0.4600

0.01811

0.4800

0.01890

0.5000

0.01969

0.5080

0.02000

76

0.5334

0.02100

75

0.5500

0.02165

0.5715

0.02250

74

0.6000

0.02362

0.6096

0.02400

73

0.6350

0.02500

72

0.6500

0.02559

0.6604

0.02600

71 #000-120 0.03700"

0.7000

0.02756

0.7112

0.02800

70

0.7417

0.02920

69

0.7500

0.02953

0.7874

0.03100

68

0.7938

0.03125

1/32

0.8000

0.03150

8.1280

0.32000

67

0.8382

0.03300

66

0.8500

0.03346

0.8890

0.03500

65 #00-90 0.05200"

0.9000

0.03543

0.9144

0.03600

64

0.9398

0.03700

63

0.9500

0.03740

0.9652

0.03800

62

0.9906

0.03900

61

1.0000

0.03937

1.0160

0.04000

60

1.0414

0.04100

59

1.0500

0.04134

1.0668

0.04200

58

1.0922

0.04300

57

1.1000

0.04331

1.1500

0.04528

1.1811

0.04650

56

1.1906

0.04688

3/64 #0-80 0.06350" 0.07000"

1.2000

0.04724

1.2500

0.04921

1.3000

0.05118

1.3208

0.05200

55

1.3500

0.05315

1.3970

0.05500

54

1.4000

0.05512

1.4500

0.05709

1.5000

0.05906

1.5113

0.05950

53 #1-64, #1-72 0.07600" 0.08100"

1.5500

0.06102

1.5875

0.06250

1/16

1.6000

0.06299

1.6129

0.06350

52

1.6500

0.06496

1.7000

0.06693

1.7018

0.06700

51 #2-56 0.08900" 0.09600"

1.7500

0.06890

1.7780

0.07000

50 #2-56, #2-64 0.08900" 0.09600"

1.8000

0.07087

1.8500

0.07283

1.8542

0.07300

49

1.9000

0.07480

1.9304

0.07600

48

1.9500

0.07677

1.9600

0.07717

#3-48 0.10400" 0.11000" 81

1.9700

0.07756

#3-48 0.10400" 0.11000" 79

1.9844

0.07813

5/64 #3-48 0.10400" 0.11000" 78

1.9939

0.07850

47 #3-48 0.10400" 0.11000" 76

2.0000

0.07874

#3-48 0.10400" 0.11000" 75

2.0100

0.07913

#3-48 0.10400" 0.11000" 74

2.0200

0.07953

#3-48 0.10400" 0.11000" 72

2.0300

0.07992

#3-48 0.10400" 0.11000" 71

2.0400

0.08031

#3-48
#3-56
0.10400" 0.11000" 69
81

2.0500

0.08071

#3-48
#3-56
0.10400" 0.11000" 68
79

2.0574

0.08100

46 #3-48
#3-56
0.10400" 0.11000" 66
77

2.0700

0.08150

#3-48
#3-56
0.10400" 0.11000" 65
75

2.0828

0.08200

45 #3-48
#3-56
0.10400" 0.11000" 66
74

2.0900

0.08228

#3-48
#3-56
0.10400" 0.11000" 62
72

2.1000

0.08268

#3-48
#3-56
0.10400" 0.11000" 60
70

2.1100

0.08307

#3-48
#3-56
0.10400" 0.11000" 59
69

2.1200

0.08346

#3-56 0.10400" 0.11000" 67

2.1300

0.08386

#3-56 0.10400" 0.11000" 65

2.1400

0.08425

#3-56 0.10400" 0.11000" 63

2.1500

0.08465

#3-56 0.10400" 0.11000" 62

2.1600

0.08504

#3-56 0.10400" 0.11000" 60

2.1700

0.08543

#3-56 0.10400" 0.11000" 59

2.1844

0.08600

44 #4-36 0.11600" 0.12850" 81

2.1900

0.08622

#4-40 0.11600" 0.12850" 81

2.2000

0.08661

#4-40 0.11600" 0.12850" 78

2.2100

0.08701

#4-40 0.11600" 0.12850" 77

2.2200

0.08740

#4-40 0.11600" 0.12850" 76

2.2300

0.08780

#4-40 0.11600" 0.12850" 75

2.2400

0.08819

#4-40 0.11600" 0.12850" 73

2.2500

0.08858

#4-40 0.11600" 0.12850" 72

2.2600

0.08898

#4-40 0.11600" 0.12850" 71

2.2606

0.08900

43 #4-40 0.11600" 0.12850" 71

2.2700

0.08937

#4-40 0.11600" 0.12850" 70

2.2800

0.08976

#4-40 0.11600" 0.12850" 68

2.2900

0.09016

#4-40
#4-48
0.11600" 0.12850" 67
81

2.3000

0.09055

#4-40
#4-48
0.11600" 0.12850" 66
79

2.3100

0.09094

#4-40
#4-48
0.11600" 0.12850" 65
78

2.3200

0.09134

#4-40
#4-48
0.11600" 0.12850" 64
76

2.3300

0.09

#4-40
#4-48
0.11600" 0.12850" 63
75

2.3400

0.09213

#4-40
#4-48
0.11600" 0.12850" 61
74

2.3500

0.09252

#4-40
#4-48
0.11600" 0.12850" 60
72

2.3749

0.09350

42 #4-48 0.11600" 0.12850" 69

2.3813

0.09375

3/32

2.4000

0.09449

2.4384

0.09600

41

2.4500

0.09646

2.4892

0.09800

40

2.5000

0.09843

2.5273

0.09950

39 #5-40 0.12850" 0.13600" 78

2.5781

0.10150

38 #5-40 0.12850" 0.13600" 72

2.6000

0.10236

2.6416

0.10400

37 #5-44 0.12850" 0.13600" 71

2.7000

0.10630

2.7051

0.10650

36 #6-32 0.14400" 0.14950" 77

2.7500

0.10827

2.7781

0.10938

7/64

2.7940

0.11000

35

2.8000

0.11024

2.8194

0.11100

34

2.8702

0.11300

33

2.9000

0.11417

2.9464

0.11600

32

3.0000

0.11811

3.0480

0.12000

31

3.1000

0.12205

3.1750

0.12500

1/8

3.2000

0.12598

3.2500

0.12795

3.2639

0.12850

30

3.3000

0.12992

3.4000

0.13386

3.4544

0.13600

29 #8-32 0.16950" 0.17700" 69

3.5000

0.13780

3.5687

0.14050

28

3.5719

0.14063

9/64

3.6000

0.14173

3.6576

0.14400

27

3.7000

0.14567

3.7338

0.14700

26

3.7500

0.14764

3.7973

0.14950

25 #10-24 0.19600" 0.20100" 75

3.8000

0.14961

3.8608

0.15200

24

3.9000

0.15354

3.9116

0.15400

23

3.9688

0.15625

5/32

3.9878

0.15700

22

4.0000

0.15748

4.0386

0.15900

21 #10-32 0.1960" 0.2010"

4.0894

0.16100

20

4.1000

0.16142

4.2000

0.16535

4.2164

0.16600

19

4.2500

0.16732

4.3000

0.16929

4.3053

0.16950

18

4.3656

0.17188

11/64

4.3942

0.17300

17

4.4000

0.17323

4.4958

0.17700

16 #12-24 0.22100" 0.22800" 72

4.5000

0.17717

4.5720

0.18000

15

4.6000

0.18110

4.6228

0.18200

14

4.6990

0.18500

13

4.7000

0.18504

4.7500

0.18701

4.7625

0.18750

3/16

4.8000

0.18898

4.8006

0.18900

12

4.8514

0.19100

11

4.9000

0.19291

4.9149

0.19350

10

4.9784

0.19600

9

5.0000

0.19685

5.0546

0.19900

8

5.1000

0.20079

5.1054

0.20100

7 1/4-20 0.25700" 0.26600" 72

5.1594

0.20313

13/64

5.1816

0.20400

6

5.2000

0.20472

5.2197

0.20550

5

5.2500

0.20669

5.3000

0.20866

5.3086

0.20900

4

5.4000

0.21260

5.4102

0.21300

3 1/4-28 0.25700" 0.26600" 80

5.5000

0.21654

5.5563

0.21875

7/32

5.6000

0.22047

5.6134

0.22100

2

5.7000

0.22441

5.7500

0.22638

5.7912

0.22800

1

5.8000

0.22835

5.9000

0.23228

5.9436

0.23400

A

5.9531

0.23438

15/64

6.0000

0.23622

6.0452

0.23800

B

6.1000

0.24016

6.1468

0.24200

C

6.2000

0.24409

6.2484

0.24600

D

6.2500

0.24606

6.3000

0.24803

6.3500

0.25000

1/4
E

6.4000

0.25197

6.5000

0.25591

6.5278

0.25700

F 5/16-18 0.32300" 0.33200" 77

6.6000

0.25984

6.6294

0.26100

G

6.7000

0.26378

6.7469

0.26563

17/64

6.7500

0.26575

6.7564

0.26600

H

6.8000

0.26772

6.9000

0.27165

6.9088

0.27200

I 5/16-24 0.32300" 0.33200" 75

7.0000

0.27559

7.0358

0.27700

J

7.1000

0.27953

7.1374

0.28100

K

7.1438

0.28125

9/32

7.2000

0.28346

7.2500

0.28543

7.3000

0.28740

7.3660

0.29000

L

7.4000

0.29134

7.4930

0.29500

M

7.5000

0.29528

7.5406

0.29688

19/64

7.6000

0.29921

7.6708

0.30200

N

7.7000

0.30315

7.7500

0.30512

7.8000

0.30709

7.9000

0.31102

7.9375

0.31250

5/16 3/8-16 0.38600" 0.39700" 77

8.0000

0.31496

8.0264

0.31600

O

8.1000

0.31890

8.2000

0.32283

8.2042

0.32300

P

8.2500

0.32480

8.3000

0.32677

8.3344

0.32813

21/64

8.4000

0.33071

8.4328

0.33200

Q 3/8-24 0.38600" 0.39700" 79

8.5000

0.33465

8.6000

0.33858

8.6106

0.33900

R

8.7000

0.34252

8.7313

0.34375

11/32

8.7500

0.34449

8.8000

0.34646

8.8392

0.34800

S

8.9000

0.35039

9.0000

0.35433

9.0932

0.35800

T

9.1000

0.35827

9.1281

0.35938

23/64

9.2000

0.36220

9.2500

0.36417

9.3000

0.36614

9.3472

0.36800

U 7/16-14 0.45310" 0.46870" 75

9.4000

0.37008

9.5000

0.37402

9.5250

0.37500

3/8

9.5758

0.37700

V

9.6000

0.37795

9.7000

0.38189

9.7500

0.38386

9.8000

0.38583

9.8044

0.38600

W

9.9000

0.38976

9.9219

0.39063

25/64 7/16-20 0.45313" 0.46785" 72

10.0000

0.39370

10.0838

0.39700

X

10.2616

0.40400

Y

10.3188

0.40625

13/32

10.4902

0.41300

Z

10.5000

0.41339

10.7156

0.42188

27/64 1/2-13 0.51563" 0.53125" 78

11.0000

0.43307

11.1125

0.43750

7/16

11.5000

0.45276

11.5094

0.45313

29/64 1/2-20 0.51563" 0.53125" 72

11.9063

0.46875

15/32 9/16-12 0.56250" 87

12.0000

0.47244

12.3031

0.48438

31/64 9/16-12 0.56250" 68

12.5000

0.49213

12.7000

0.50000

1/2 9/16-18 0.56250" 87

13.0000

0.51181

13.0969

0.51563

33/64 9/16-18 0.56250" 65

13.4938

0.53125

17/32 5/8-11 0.62500" 79

13.5000

0.53150

13.8906

0.54688

35/64 5/8-11 0.62500" 66

14.0000

0.55118

14.2875

0.56250

9/16 5/8-18 0.62500" 87

14.5000

0.57087

14.6844

0.57813

37/64 5/8-18 0.62500" 65

15.0000

0.59055

15.0813

0.59375

19/32

15.4781

0.60938

39/64

15.5000

0.61024

15.8750

0.62500

5/8

16.0000

0.62992

16.2719

0.64063

41/64 3/4-10 84

16.5000

0.64961

16.6688

0.65625

21/32 3/4-10 72

17.0000

0.66929

17.0656

0.67188

43/64

17.4625

0.68750

11/16 3/4-16 77

17.5000

0.68898

17.8594

0.70313

45/64

18.0000

0.70866

18.2563

0.71875

23/32

18.5000

0.72835

18.6531

0.73438

47/64

19.0000

0.74803

19.0500

0.75000

3/4

19.4469

0.76563

49/64 7/8-9 76

19.5000

0.76772

19.8438

0.78125

25/32 7/8-9 65

20.0000

0.78740

20.2406

0.79688

51/64 7/8-14 84

20.5000

0.80709

20.6375

0.81250

13/16 7/8-14 67

21.0000

0.82677

21.0344

0.82813

53/64

21.4313

0.84375

27/32

21.5000

0.84646

21.8281

0.85938

55/64 1-8 87

22.0000

0.86614

22.2250

0.87500

7/8 1-8 77

22.5000

0.88583

22.6219

0.89063

57/64 1-8 67

23.0000

0.90551

23.0188

0.90625

29/32 1-12 87

23.4156

0.92188

59/64

1-12 72
1-14 84

23.5000

0.92520

23.8125

0.93750

15/16 1-14 67

24.0000

0.94488

24.2094

0.95313

61/64

24.5000

0.96457

24.6063

0.96875

31/32 1 1/8-7 84

25.0000

0.98425

25.0031

0.98438

63/34 1 1/8-7 76

25.4000

1.00000

1 1 1/8-7 67

25.5000

1.00394

25.7969

1.01563

1 1/64

26.0000

1.02362

26.1938

1.03125

1 1/32 1 1/8-12 87

26.5000

1.04331

26.5906

1.04688

1 3/64 1 1/8-12 72

26.9875

1.06250

1 1/16

27.0000

1.06299

27.5000

1.08268

28.0000

1.10236

28.1781

1.10938

1 7/64 1 1/4-7 76

28.5000

1.12205

28.5750

1.12500

1 1/8 1 1/4-7 67

29.0000

1.14173

29.3688

1.15625

1 5/32 1 1/4-12 87

29.5000

1.16142

29.7656

1.17188

1 11/64 1 1/4-12 72

30.0000

1.18110

30.1625

1.18750

1 3/16 1 3/8-6 87

30.5000

1.20079

30.5594

1.20313

1 13/64 1 3/8-6 79

30.9563

1.21875

1 7/32 1 3/8-6 72

31.0000

1.22047

31.3531

1.23438

1 15/64 1 3/8-6 65

31.5000

1.24016

32.0000

1.25984

32.5000

1.27953

32.5438

1.28125

1 9/32 1 3/8-12 87

32.9406

1.29688

1 19/64 1 3/8-12 72

33.0000

1.29921

33.3375

1.31250

1 5/16 1 1/2-6 87

33.5000

1.31890

33.7344

1.32813

1 21/64 1 1/2-6 79

34.0000

1.33858

34.1313

1.34375

1 11/32 1 1/2-6 72

34.5000

1.35827

34.5281

1.35938

1 23/64 1 1/2-6 65

35.0000

1.37795

35.5000

1.39764

35.7188

1.40625

1 13/32 1 1/2-12 87

36.0000

1.41732

36.1156

1.42188

1 27/64 1 1/2-12 72

36.5000

1.43701

[edit]

If theoretical thread percentage not given, assume 75% ± 10%
See http://www.newmantools.com/taps/micro.htm for more information.

[edit] References



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