Chrysler Slant-6 engine

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The Slant-6, known within Chrysler as the G-engine, is one of Chrysler's two best known automobile engines, along with the Hemi V8. The engine is an inline-6 piston engine designed so the cylinder line is at a 30-degree angle from vertical. The engine was specifically designed to be slanted; it is not an upright engine that was simply installed in a slanted position like the engines in the Honda S2000 and the BMW M6. The 30° inclination of the Slant-6 gave a lower height overall engine package, which enabled vehicle stylists to lower hoodlines, and also made room for the water pump to be mounted with a significant lateral offset, significantly shortening the engine's overall length. In addition, the slanted cylinder block provided ample space under the hood for intake and exhaust manifolds of higher efficiency than were commonly found on other contemporary inline engines.

The engine was introduced in two sizes in 1960: The 170  in³ (2.8 L) "LG" (Low-G, referring to the relatively short engine block casting and crankshaft stroke) in the Valiant, and the 225  in³ (3.7 L) "RG" (Raised-G, referring to the relatively tall engine block casting and crankshaft stroke) in full-size Plymouth and Dodge Dart models. In 1960, the engine was referred to by Plymouth division as the "30-D Economy Six" engine, the "30-D" referring to the 30° cylinder block angle.

The G-engine was offered in various configurations in the North American market until 1983 in cars, 1987 in trucks, and 1991 for marine, agricultural and industrial use. Replacement engines were still being built in Mexico as of 2000. In addition, the G-engine was used extensively by worldwide Chrysler divisions and subsidiaries in their locally-produced vehicles. It was also widely purchased by other original equipment manufacturers for installation in commercial vehicles, agricultural and industrial equipment, and boats.

The G-engine gained an enviable reputation for reliability and nearly unstoppable durability. The basic engine design incorporates much heavy-duty engineering, in part because the engine was designed from the start to be made of either iron or aluminum: The block is of a deep-skirt design, with the crankshaft axis well above the oil pan rails for structural rigidity. Although only four main bearings are used, they are of the same dimensions as those in the Hemi. Very efficient cooling and lubrication systems, a favorable rod ratio, and an extremely strong forged steel crankshaft (on engines made through mid-1976) all contributed to the engine's apparent indestructibility. In addition, the G-engine also provided better performance than most of its competition in the 1960s and 1970s. By the 1980s, the G-engine had been effectively strangled by continual addition of increasingly-restrictive exhaust emission control devices, without upgrades to the combustion chamber design, piston displacement or induction system, all of which were by that time quite antiquated. G-engine use in passenger cars was rapidly phased out in the early 1980s as Chrysler Corporation shifted to front wheel drive architecture.

Contents

[edit] Significant production changes

  • All G engines used forged steel crankshafts until the middle of model year 1976, when a less costly cast iron crankshaft was introduced. The cast crankshaft uses a different block, different main and connecting rod bearings and different connecting rods.
  • The counterbore in the rear flange of the crankshaft was 1¼" diameter until 1967. For 1968, it was enlarged to 1½". This difference has implications when swapping engines and automatic transmissions across this date line.
  • All G-engines used solid valve lifters through the 1980 model year, with the exception of a small production test of hydraulic lifters in the 1978 model year. For model year 1981, all North American G-engines received top-fed hydraulic lifters. Retrofitment in both directions is possible.
  • Emission control devices and systems, carburetor make and specification, and engine assembly details changed over the years to comply with market requirements and preferences.
  • Electronic ignition was made available in North America in 1972, and was made standard equipment in 1973.
  • Induction-hardened exhaust valve seats and upgraded exhaust valves were made standard in 1972 to withstand prolonged operation on no-lead fuel.
  • The combustion chamber shape was slightly modified for 1967 to promote more complete combustion and reduce exhaust emission toxicity.

[edit] Configuration variants

[edit] Different displacements

[edit] 170 in³

The 170  in³ (2.8 L) slant-6 engine was offered in model years 1960 through 1969 in North America, and through 1971 for export markets. The first vehicle to offer the 170 slant-6 was the 1960 Valiant. The engine has a bore of 3.40" (86 mm) and a stroke of 3.125" (79 mm). The "LG" low-deck block was unique to the 170 engine.

[edit] 198 in³

The 198  in³ (3.2 L) slant-6 was introduced in the North American market for model year 1970 as a more powerful base-model engine than the previous 170  in³ base engine. The increased displacement gave improved base-model vehicle performance and lower manufacturing cost, for it was achieved by installing a crankshaft with 3.64" (92.5 mm) stroke into the tall RG block also used with the 225  in³ (3.7 L) version of the engine. In this manner, manufacturing costs were eliminated that had been caused by previously using two different blocks for the two different available sizes of slant-6 engine. The 198 engine was available through the 1974 model year.

[edit] 225 in³

The 225  in³ (3.7 L) Slant-6 used the RG (tall) block with a 3.40" (86 mm) bore and a 4.125" (105 mm) stroke. This undersquare geometry was a departure from the emerging trend towards oversquare engines, and gave the 225 exceptionally strong low-RPM torque characteristics. The large amount of torque available at low RPMs caused the 225 to find favor not only as a responsive and driveable passenger car engine, but also in pickup and commercial trucks, school buses, motorhomes, forklifts, harvesters, airplane tugs and powerboats, among other applications. The 225 was originally designed and introduced in 1960 for use in full-size models, and it eventually became the best known of the Slant Six engines.

[edit] Aluminum-block 225 in³

Between late model year 1961 and early model year 1963, approximately 52,000 die-cast aluminum RG blocks were produced and installed in passenger cars. These open-deck blocks used integrally-cast high-Nickel iron cylinder liners, and bolt-in iron upper and lower main bearing caps. Internal components (crank, rods, pistons, etc.) were the same as used in the iron engine, and an iron cylinder head was used with a special copper-asbestos gasket. The aluminum block weighs about 80 lb (36 kg) less than the iron RG block.

[edit] High performance variants

Most G-engines were equipped with small-capacity carburetors and exhaust systems adequate for standard passenger car usage at low altitudes, but which tended to hamper maximum available performance at high altitudes, in heavy or race-purpose vehicles and/or where quicker acceleration was desired. To meet the demand for improved responsiveness, modified engine configurations were made available in various markets over the years.

[edit] Hyper Pak

The Hyper Pak was a parts package made available from 1960 through 1962 at Chrysler Corporation dealer parts counters. The parts were made available to comply with the regulations of sanctioning bodies for racing events in which Valiants had been entered by factory-backed teams: All parts used had to be "stock" parts, the definition of which meant that they were available through normal factory parts channels. The Hyper Pak consisted of a very-long-ram intake manifold meant to accept a Carter AFB 4-barrel carburetor, the AFB carburetor itself and an appropriate air cleaner, dual (front-3 and rear-3) cast iron exhaust headers, a large-diameter exhaust Y-pipe to connect to these dual cast iron headers, a larger muffler, a 276°-duration camshaft with appropriate valve springs and pushrods, a heavier-duty clutch, a manual choke control, a starter motor modification template and, in the full-race version of the package, high-compression pistons designed to increase the engine's compression ratio to 10.5 from the stock 8.5. The Hyper Pak was recommended for installation only on vehicles equipped with manual transmissions, for the camshaft was of such characteristics that a high idle speed was required to prevent engine stall-out. The Hyper Pak was primarily intended for competition driving, its road manners involving rough idling and poor cold-engine driveability, a high power band and poor fuel economy. But, in competition events, it proved unbeatable. Eight factory-backed Valiants entered the 1960 NASCAR compact car race at Daytona Beach, and humbled the competition; the Valiants came in first through eighth. After a similar performance the following year, the race was dropped. A high-fidelity reproduction of the Hyper Pak intake manifold was created by noted Slant-6 builder Doug Dutra in the late 1990s; subsequently the tooling was sold to a marketer of performance equipment for inline six-cylinder engines.

[edit] Multiple carburetors

For the 1965-1968 model years, Chrysler Argentina equipped Valiant GT models with a system of dual 1-barrel carburetors and other engine specification changes. Claimed output was 180 bhp (134 kW), compared to the single-carburetor version of the engine producing 145 bhp (108 kW).

[edit] 2-barrel carburetion

[edit] Export 2-barrel setup

For the 1967 model year, a 2-barrel carburetor setup was released for export production. This configuration, similar to that found on marine G-engines beginning in 1965, consisted of an iron intake manifold with open-plenum 2-barrel carburetor mounting pad, a Carter BBD carburetor, and associated air cleaner, linkage and plumbing changes. Also installed on these export 2-barrel engines was a slightly hotter camshaft (244° duration rather than 240°), and a distributor with modified advance curves. This engine, rated at 160 bhp, was popular in Central and South America, South Africa, Australia and New Zealand. Driveability characteristics were generally superior to those of the 1-barrel engine, but to avoid cutting into sales of the more expensive V8 engine, this 2-barrel setup was not offered in the North American market. Of particular note is the automatic choke design found in this export 2-barrel setup. Most Chrysler products used remote automatic chokes, with a bimetal coil spring mounted on the exhaust manifold, exposed to exhaust heat and operating a pushrod which rotated the choke lever on the carburetor. The export 2-barrel setup used an integral heat-tube style automatic choke: Air heated by the exhaust manifold was routed to a round bakelite housing on the carburetor air horn, which contained a bimetal spring acting directly on the choke lever.

[edit] Super Six

By the mid 1970s in the North American market, emission control regulations were reducing engine performance at the same time as safety regulations were making cars heavier. An increase in performance was required for the G-engine, so a 2-barrel setup was released for the 1976 model year. This was not the same as the export 2-barrel package described above; the intake manifold used a throttle-bored plenum rather than an open one, and had provisions for an EGR valve. The carburetor, a Carter BBD similar but not identical to the one used on Chrysler's 318 V8 engine, used a standard Chrysler-style remote automatic choke. A 2¼-inch exhaust headpipe was also provided, as well as 2bbl-specific advance curves in the ignition distributor. This package, called "Super Six" by the marketing division, added between 10 and 15% to the engine's horsepower and significantly improved throttle response and driveability while maintaining compliance with emission laws.

[edit] Aftermarket

Many companies have provided aftermarket performance equipment for the G-engine through the years. A surprisingly wide selection of camshafts, intake manifolds and carburetion setups, ignition components, internal engine parts and accessories are still available.

[edit] Applications

[edit] Passenger cars, trucks, vans

The G- and RG-engines were used extensively in Chrysler Corporation passenger cars, trucks and vans, including:

[edit] External links

[edit] See also

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