Advanced Silicon Etch

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Advanced Silicon Etch (ASE) is a deep reactive ion etching (DRIE) to rapidly etch deep and high aspect ratio structures in silicon. ASE was pioneered by Surface Technology Systems Plc. (STS) in 1994 in the UK. STS developed the switched process originally invented by Dr. Larmer at Bosch, Stuttgart. ASE consists in combining the fast etch rates achieved in an isotropic Si etch (ususally making use of a SF6 plasma) with a deposition or passivation process (usually utilising a C4F8 plasma condensation process) by alternating the two process steps. This approach achieves the fastest etch rates whilst maintaining the ability to etch anisotropically, typically vertically in Microelectromechanical Systems (MEMS} applications.